CHAMPION 201003 5500W Dual Fuel Electric Start Inverter Generator User Manual

MODEL #201003Champion Power Equipment, Inc., Santa Fe Springs, CA USA

PARTS INFORMATION5500W DUAL ELECTRIC START INVERTER GENERATORSERIAL NUMBER RANGE: ALL

To order replacement parts please visit: shop.championpowerequipment.com or call 1-877-338-0999.

Inverter Generator Parts Diagram.

Inverter Generator Parts list

X

1

Part Number 1.5789.0615 Description Flange Bolt M6 x 15 Qty.

3

2 63.200600.00 Wheel Kit, See Figure G 1
3 63.210000.03 Control Panel Assembly.See Figure F 1
4 63.070000.01 Fuel Tank Assembly.See Figure E 1
5 152.200013.02.3 Sheath, Rubber, Red 1
6 152.200013.03 Sleeve, Connector 2
7 5.1900.139 Motor SAE Wire 1
8 5.1900.137 Battery SAE Wire 1
9 122.200013.04.3 Sheath, Rubber. Red 1
10 122.200013.04 Sheath, Rubber, Black 1
11 9.1000.090 Battery, 9AH 1
12 1.61771.08 Lock Nut M8, Flange 14
13 63.200902.00 Pinch 1
14 2.05.050 Clamp, Wire, 100 3
15 63.200503.00 Cover, Connect Port 6
16 1.818.0514.1 Screw M5x14 22
17 63.200700.00 Handle Assembly 1
18 63.200509.00 Handle. Pin 1
19 2.03.066 Bushing, 010.5 x 021 x 2 2
20 2.16.006 Cotter Pin 02 x 20) 1
21 2.02.010 Cage Nut M5 20
22 1.5789.0612 Flange Bolt M6 x 12 16
23 1.5789.0512 Flange Bolt M5 x 12 5
24 63.220004.00 Holder, Control Unit 2
25 63.221000.00 Control Unit, 4.0KW, 120V/60Hz, Wireless Parallel 1
26 5.1800.009 Rectifier 1
27 63.200018.01 Support Arm 1
28 63.201100.01 Supporter, Left 1
29 1.845.3595 Screw, ST3.5 x 9.5 2
X Part Number Description Qty.
30 1.5789.0610 Flange Bolt M6 x 10 2
31 63.080600.00 Protector Assembly, Lower 1
32 63.690 Engine. 224 cc.See Figure B 1
33 63.201600.03 Supporter, Fuel Tank 2
34 63.200401.01 Supporter, Rear Cover, Black 1
35 1.845.4216 Screw, ST4.2 x 16 29
36 63.200101.01 Supporter, Front Cover, Black 1
37 2.08.075.1 Bolt M6 x 20 6
38 63.200101.00 Front Cover 1
39 2.05.001 Clamp, 08 x 6.5 2
40 2.06.006 Clamp, 07 x 01 1
41 63.200302.00 Cover, Right Side, Black 1
42 63.200103.00 Rubber Sleeve 2
43 63.200402.03 Protector, Rear Cover 1
44 1.6177.1.06 Lock Nut M6, Flange 2
45 63.200410.01 Cover Rotary Knob 2
46 63.200410.00 Rotary Knob, Protector, Rear Cover 2
47 1.823.0325 Screw M3x 25 2
48 63.200700.01 Handle 2
49 63.213004.02 Rubber Pad 1
50 63.200502.00 Spillway, Fuel Tank 1
51 63.214000.00 Indicator Light Assembly, Fuel Tank 1
52 26.100001.00 Gasket, Exhaust 1
53 2.08.179.1 Flange Bolt M6 x 25 4
54 63.200500.00 Cover, Top, Black 1
55 63.200102.00 Rubber Sleeve 4
56 2.06.018 Clamp, 010.5 x b8 3
57 2.08.102 Screw M6x13 1
58 63.070011.01 Fuel Pipe, Fuel Valve To Carburetor 1
59 2.08.168 Bolt 2
IF Part Number Description Qty.
2/3/1969 Retaining Ring, M5
61 63.200304.00 Rubber Seal, Muffler Cover 1
62 63.200303.00 Muffler Cover 1
63 63.070014.02 Pipe. Fuel Tank To Air Cleaner 1
64 63.201100.02 Supporter, Right 1
65 63.081100.00 Muffler Protector Assembly, Front 1
66 63.101005.00 Supporter, Muffler Assembly 1
67 63.101000.00.2 Muffler Assembly 1
68 63.081200.00 Muffler Protector Assembly, Rear 1
69 63.200401.00 Supporter, Rear Cover, Black 1
70 46.101300.08 Spark Arrester Assembly 1
71 46.101503.08 Plate, Spark Arrester 1
72 1.9074.13.0514 Screw/Washer Assembly M5 x 10 2
73 63.130000.00 LPG Hose With Regulator 1
74 9.1700.008 “Plug, USB 5V/2.44” 1
75 1.16674.0812 Flange Bolt M8 x 12 4
76 63.200200.00 Cover, Left 1
77 24.070030.00 Hole, Breather Tube 1

Engine Parts Diagram

Engine Parts List

#1 Part Number 1.5789.0612 Description Flange Bolt M6 x 12 Qty.9
2 62.061300.00 Handle, Recoil, Soft 1
3 63.061200.00 Handle guide plate 1
4 83.061100.01.1 Cover, Recoil Starter, Black 1
5 21.061005.00 Spring, Recoil Starter 1
6 2.10.001.1 Rope 04×1570, Black 1
7 21.061001.01 Reel, Recoil Starter 1
8 45.060003.00 Spring, Ratchet 2
9 45.060002.00 Starter Ratchet, Steel 2
10 45.060009.00 Spring Guide. Ratchet 1
11 45.060007.00 Ratchet Guide 1
12 45.060008.00 Screw, Ratchet Guide 1
13 2/5/1950 Clamp, Wire. 100 2
14 1.5789.0620 Flange Bolt M6 x 20 4
15 63.080100.00 Fan Cover 1
16 63.061000.00 Recoil Assembly 1
17 63.090004.02 Air Cleaner Tube 1
18 63.090003.00 Joint, Breather Pipe 1
19 63.090005.00 Pinch. Air Cleaner Tube 1
20 1.5789.0610 Flange Bolt M6 x 10 2
21 63.060001.00 Pulley, Starter 1
22 1.16674.0616 Flange Bolt M6 x 16 7
23 182.060002.00 Connecting Base 1
24 63.080001.00 Cooling Fan 1
25 2/2/1906 Nut M14 x 1.5 1
26 63191100.00 Rotor 1
27 63.191200.00 Stator Component 1
28 2/11/1901 Oil Seal 025 x 041.3 x 6 1
29 62.200410.00 Rotary Knob, Protector, Rear Cover 1
30 182.030006.00 Pinch 1
# Part Number Description Qty.
31 1.5789.0608 Flange Bolt M6 x 08 1
32 63.030006.01 Pinch 1
33 63.030032.00 Sheath, Wire 1
34 63.030100.00.1 Crankcase 1
35 21.127000.02 Oil Level Sensor 1
36 63.091200.00 Cover, Air Cleaner 1
37 27.050200.00 Connecting Rod 1
38 27.050100.04 Crankshaft 1
39 24.030008.00 Gasket, Crankcase Cover 1
40 27.030013.00 Seal Strip, Crankcase Cover, Long 1
41 27.030013.01 Seal Strip. Crankcase Cover, Short 1
42 63.030007.00 Cover, Crankcase 1
43 63.031000.00.2 Oil Dipstick Assembly 1
44 1.5789.0832 Flange Bolt M8 x 32 6
45 2.08.182 Flange Bolt M6 x 20 2
46 63.123000.01 Ignition Coil, Silicon Rubber 1
47 63.091003.00 Element, Air Cleaner 1
48 63.080300.00 Air Guide 1
49 2/3/1916 Washer 010 x 016 x 1.5, Drain Bolt 1
50 83.032000.00 Hose, Oil Drain 1
51 2/6/1913 Clamp 1
52 45.030200.00 Support 1
53 1.6177.06 Flange Nut M6 2
54 24.130004.20 Gasket. Air Cleaner 2
55 63.130200.01 Support, Choke Rod 1
56 63.130000.01 Carburetor Assembly,See Figure 0 1
57 22.130003.00 Gasket, Carburetor 1
58 63.130001.00 Insulator, Carburetor 1
59 24.130002.00 Gasket, Insulator 1
60 25.040013.00 Lifter, Valve 2
#61 Part Number Description Qty.2
2/4/1901 Dowel Pin 09 x 14
62 27.041000.00 Camshaft 1
63 2/14/1912 Woodruff Key 4 x 7. x 19 1
64 1.276.6205.9 Bearing 6205 2
65 27.050005.00 Piston 1
66 23.050003.00 Pin, Piston 1
67 2/9/1901 Circlip 018 x 01 2
68 27.050303.00 Ring, Oil 1
69 27.050302.00 Ring, Second Piston 1
70 27.050301.00 Ring, First Piston 1
71 27.030009.01 Gasket, Cylinder Head 1
72 2/4/1903 Dowel Pin 010 x 14 2
73 63.010000.00 Cylinder Head Assembly,See Figure C 1
74 1.16674.0512.2 Flange Bolt M5 x 12 4
75 1.5789.0625 Flange Bolt M6 x 25 2
76 2.15.008(F7RTC) Spark Plug F7RTC 1
77 1.5789.0865 Flange Bolt M8 x 65 3
78 1.823.0512 Screw M5 x 12 2
79 63.125200.01 Relay, Starter 1
80 63.125100.00 Starter Motor 1
81 63.125000.01 Starter Motor Assembly 1
82 21.040008.00 Rotator, Exhaust Valve 1
83 24.040202.00 Shaft, Rocker Arm 1
84 22.040009.00 Rocker Arm 2
85 22.040012.00 Screw, Valve Adjustment 2
86 21.040021.00 Nut M6 x 0.5, Lock 2
87 1.97.1.06 Washer 06 2
88 1.61771.06 Lock Nut M6, Flange 2
89 23.020001.03 Breather Tube 1
90 24.040201.00 Retainer, Rocker Arm 1
91 1.5789.0655 Flange Bolt M6 x 55 3
92 24.040004.00 Guide Plate, Push Rod 1
#93 Part Number Description Qty.2
27.040005.00 Push Rod
94 63.091000.00 Air Cleaner Assembly 1
95 63.091100.00 Base, Air Cleaner 1
96 2.08.121 Flange Bolt M10 x 65 1
97 1.5789.0615 Flange Bolt M6 x 15 4
98 85.021101.00 Cover, Cylinder Head 1
99 85.030300.00 Ventilation Chamber Cover Assembly 1
100 85.030022.00 Gasket, Ventilation Chamber Cover 1
101 85.020002.00 Gasket, Cylinder Head Cover 1
102 63.080200.00 Air Shroud, Cylinder 1

Cylinder Head Diagram.

Cylinder Head List

# Part Number Description Qty.
1 23.040010.00 Bolt, Rocker Arm 2
2 2/1/1910 Stud Bolt M8 x 35 2
3 23.040006.02 Valve, Exhaust 1
4 23.040002.02 Valve, Intake 1
5 26.010100.01 Cylinder Head, 224cc 1
6 2/1/1949 Stud Bolt M6 x 99 2
7 23.040017.00 Oil Seal, Valve, Steel 2
8 21.040003.00 Spring, Valve 2
9 21.040007.00 Retainer, Exhaust Valve Spring 1
10 21.040001.00 Retainer, Intake Valve Spring 1

Carburetor Diagram

Carburetor List

#1 Part Number Description Qty.2
1.823.0408.1 Screw M4 x 8
2 62.132200.00 Stepper Motor 1
3 85.132100.04 Support, Stepper Motor 1
4 1.9074.3.0408 Screw M4 x 8 4
5 85.130005.04 Support, Stepper Motor 1
6 63.131000.01 Carburetor 1
7 63.131017.00 Standard Main Jet 1
63.131017.00.01 Altitude Main Jet /

Fuel Tank Diagram

Fuel Tank List

# Part Number Description Oty.
1 122.070100.09 Fuel Tank Cap 1
2 63.070300.00 Fuel Filter, Fuel Pipe 1
3 63.070015.00 Mount Vibration, Fuel Tank 4
4 63.070600.00 Connector 1
5 2/6/1918 Clamp. 010.5 x b8 1
6 63.070011.00 Fuel Pipe, Fuel Tank To Fuel Valve 1
7 63.071000.01.1 Fuel Tank 1

Outlet Panel Diagram

Outlet Panel List

1 Part Number 1.823.04121 DescriptionScrew M4x12 Qty.3
2 62.139006.00 Pressure Plate 1
3 62.139007.00 Spring, Steel Ball 1
4 62.139008.00 Ball Bearing, Rotary Knob
5 63.070400.01 Fuel Valve 1
6 5.1050.006 Microswitch
7 62.139001.01 Rotary Knob 1
8 62.139002.00.48 Coverinotary Knob 1
9 63.210002.01 Control Box 1
10 1.9074.4.0512.1 Screw/Washer Assembly M5 x 12, Black 4
11 63.200106.00 Protector, Front Cover 1
12 5.1820.012 Charger 1
13 201003. Control Panel 1
14 5.1200.308 8 Amp Circuit Breaker, Push Button 1
15 5.1870.014 Circuit Breaker Cover, Push Button 4
16 5.1210.920 20 Amp Circuit Breaker, Push Button 2
17 5.1210.930 30 Amp Circuit Breaker, Push Button 1
18 5.1110.005 Receptacle, DC.12V 1
19 1.6177.1.04.1 Lock Nut M4. Flange 14
20 5.1120.010 Receptacle 5-20R, Duplex 2
21 5.1870.025 Receptacle Cover, Receptacle 5-20R, Duplex 2
22 1.5783.0520.1 Bolt M5 x 20, Black 1
23 1.862.05 Lock Washer 05, Toothed 1
24 1.93.05.1 Lock Washer 05, Black 2
25 1.97.1.05.1 Washer 05, Black 2
26 1.6170.05.1 Nut M5 2
27 83.210001.00.1 Connect Port, Black
28 83.210001.00.3 Connect Port, Red 1
29 5.1870.010 Cover, Connect Port, 125V/25A, Black 1
30 51870.010.3 Cover, Connect Port. 125V/25A, Red 1
0 Part Number Description Qty.
31 51120. Receptacle TT-30 1
32 51870. Receptacle Cover. Receptacle 14-50R 1
33 5.1000.005.3 Switch 1
34 5.1820.009 Charger 1
35 5.1280.003 Fuse, 10A 1
36 5.1830.027 Moudleindicator Light 1
37 63.019.4.48 Control Panel 1
38 63.214000.01 Indicator Light Assembly, Control Panel 1
39 63.213004.00 Indicator Light Assembly Cover 1
40 63.210017.03 Multifunction Display(2K) 1
41 1.818.05141 Screw M5x14 2
42 1.845.4216 Screw, ST4.2 x 16 1
43 63.213008.00 Pinch, Microswitch 1
44 63.210016.00 Seat,Microswitch 1
45 2/2/1936 Thin Hexnut M16 x 1.5 1
46 63.130200.00 Pull Choke Assembly 1
47 62.130201.00 Spring, Pull Choke 1
48 2/6/1923 Hose Clamp 020 1
49 63.070012.00 Pipe 1
50 2/6/1932 Clamp, Oil Hose 1
51 1.819.1.0330 Sunk Screw M3 x 30 2
52 63.070037.00 Support. Inlet Connection 1
53 1.6170.03 Hexagon Nut M3 2
54 5.1050.000 Microswitch 1
55 63.070021.00 Inlet Connection 1
56 63.200102.01 Circular Rubber Sheath 1

Wheel Kit Diagram

Wheel Kit List

# Part Number Description Qty.
1 1.5789.0615 Flange Bolt M6 x 15 2
2 63.201400.00 Rubber Pad 2
3 63.201100.00 Base Setting Component 1
4 83.201701.03.48 5.5 in. Wheel, Yellow 2
5 2. Washer 012 2
6 1.894.1.12 Retaining Ring, 012 2
7 83.201702.03.48 Plug, Wheel, Yellow 2
8 63.200200.00 Cover, Left 1
9 63.201500.00 Axle 1
10 2/2/1914 Nut M6, Square 6
11 63.201600.02 Supporter 1
12 1.6177.1.08 Lock Nut M8, Flange 12
13 63.201600.00 Supporter, Right 1
14 63.201200.00 Motor Mount 4
15 63.201600.01 Supporter, Left 1

Wiring Diagram

References

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