Battery Chargers SP1297 Automatic Battery Charger/Maintainer Owner’s Manual

Automatic Battery Charger/MaintainerOWNERS MANUAL

PLEASE SAVE THIS OWNERS MANUAL AND READ IT BEFORE EACH USE. This manual will explain how to use the charger safely and effectively. Please read and follow these instructions and precautions carefully.

IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS

1.1 SAVE THESE INSTRUCTIONS – This manual contains important safety and operating instructions.1.2 Keep out of reach of children.1.3 Do not expose the charger to rain or snow.1.4 Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.1.5 To reduce the risk of damage to the electric plug and cord, pull by the plug rather than the cord when disconnecting the charger.1.6 An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If an extension cord must be used, make sure:

  • The pins on the plug of the extension cord are the same number, size, and shape as those of the plug-on charger.
  • The extension cord is properly wired and in good electrical condition.
  • The wire size is large enough for the AC ampere rating of the charger, as specified in section 8.

1.7 Do not operate charger with a damaged cord or plug – replace the cord or plug immediately.1.8 Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified service person.1.9 Do not disassemble the charger; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.1.10 To reduce the risk of electric shock, unplug the charger from the outlet before attempting any maintenance or cleaning. Turning off controls will not reduce this risk.1.11 WARNING: RISK OF EXPLOSIVE GASES.a. WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS OF UTMOST IMPORTANCE THAT YOU FOLLOW THE INSTRUCTIONS EACH TIME YOU USE THE CHARGER.b. To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and manufacturer of any equipment you intend to use in the vicinity of the battery. Review cautionary markings on these products and on the engine.

PERSONAL SAFETY PRECAUTIONS

2.1 Consider having someone close enough by to come to your aid when you work near a lead-acid battery.2.2 Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.2.3 Wear complete eye protection and clothing protection. Avoid touching eyes while working near the battery.2.4 If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters the eye, immediately flood the eye with running cold water for at least 10 minutes and get medical attention immediately.2.5 NEVER smoke or allow a spark or flame in the vicinity of the battery or engine.2.6 Be extra cautious to reduce the risk of dropping a metal tool onto the battery. It might spark or short-circuit a battery or another electrical part that may cause an explosion.2.7 Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery can produce a short-circuitcurrent high enough to weld a ring or the like to metal, causing a severe burn.2.8 Use the charger for charging only 12V lead-acid (Standard, AGM, gel, and deep-cycle) or lithium-ion LiFePO4 rechargeable batteries. It is not intended to supply power to a low voltage electrical system other than in a starter-motor application. Do not use a battery charger for charging dry-cell batteries that are commonly used with home appliances. These batteries may burst and cause injury to persons and damage to property.2.9 NEVER charge a frozen battery.

PREPARING TO CHARGE

3.1 If necessary to remove the battery from the vehicle to charge, always remove the grounded terminal from the battery first. Make sure all accessories in the vehicle are off, so as not to cause an arc.3.2 Be sure the area around the battery is well ventilated while the battery is being charged.3.3 Clean battery terminals. Be careful to keep corrosion from coming in contact with eyes.3.4 If applicable, add distilled water in each cell until battery acid reaches the level specified by the battery manufacturer. Do not overfill. For a battery without removable cell caps, such as valve-regulated lead-acid batteries, carefully follow the manufacturer’s recharging instructions.3.5 Study all battery manufacturer’s specific precautions while charging and recommended rates of charge.3.6 Determine voltage of battery by referring to car owner’s manual and make sure that output voltage selector switch is set at the correct voltage. If the charger has an adjustable charge rate, charge the battery initially at the lowest rate.

CHARGER LOCATION

4.1 Locate charger as far away from battery as DC cables permit.4.2 Never place charger directly above battery being charged; gases from battery will corrode and damage the charger.4.3 Never allow battery acid to drip on charger when reading electrolyte specific gravity or filling battery.4.4 Do not operate charger in a closed-in area or restrict ventilation in any way.4.5 Do not set a battery on top of the charger.

DC CONNECTION PRECAUTIONS

5.1 Connect and disconnect DC output clips only after setting any charger switches to the “off” position and removing the AC cord from an electric outlet. Never allow clips to touch each other.5.2 Attach clips to battery and chassis, as indicated in sections 6 and 7.

 FOLLOW THESE STEPS WHEN THE BATTERY IS INSTALLED IN VEHICLE

WARNING: A SPARK NEAR THE BATTERY MAY CAUSE A BATTERY EXPLOSION. TO REDUCE THE RISK OF A SPARK NEAR THE BATTERY:6.1 Position AC and DC cords to reduce the risk of damage by the hood, door, or moving engine part.6.2 Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons.6.3 Check the polarity of battery posts. POSITIVE (POS, P, +) battery post usually has a larger diameter than NEGATIVE (NEG, N, –) post.6.4 Determine which post of battery is grounded (connected) to the chassis. If negative post is grounded to chassis (as in most vehicles), see (6.5). If a positive post is grounded to the chassis, see (6.6).6.5 For a negative-grounded vehicle, connect POSITIVE (RED) clip from battery charger to POSITIVE (POS, P, +) ungrounded post of the battery. Connect NEGATIVE (BLACK) clip to vehicle chassis or engine block away from the battery. Do not connect the clip to carburetor, fuel lines, or sheet-metal body parts. Connect to a heavy gauge metal part of the frame or engine block.6.6 For a positive-grounded vehicle, connect the NEGATIVE (BLACK) clip from the battery charger to the NEGATIVE (NEG, N, –) ungrounded post of the battery. Connect POSITIVE (RED) clip to vehicle chassis or engine block away from the battery. Do not connect the clip to carburetor, fuel lines, or sheet-metal body parts. Connect to a heavy gauge metal part of the frame or engine block.6.7 When disconnecting the charger, turn switches off, disconnect AC cord, remove the clip from the vehicle chassis, and then remove the clip from the battery terminal.6.8 See Operating Instructions for the length of charge information.

FOLLOW THESE STEPS WHEN THE BATTERY IS OUTSIDE VEHICLE

WARNING: A SPARK NEAR THE BATTERY MAY CAUSE A BATTERY EXPLOSION. TO REDUCE THE RISK OF A SPARK NEAR THE BATTERY:7.1 Check the polarity of battery posts. POSITIVE (POS, P, +) battery post usually has a larger diameter than NEGATIVE (NEG, N, –) post.7.2 Attach at least a 24-inch-long 6-gauge (AWG) insulated battery cable to NEGATIVE (NEG, N, –) battery post.7.3 Connect POSITIVE (RED) charger clip to POSITIVE (POS, P, +) post of the battery.7.4 Position yourself and a free end of the cable as far away from the battery as possible – then connect NEGATIVE (BLACK) charger clip to the free end of the cable.7.5 Do not face battery when making the final connection.7.6 When disconnecting the charger, always do so in the reverse sequence of connecting procedure and break the first connection while as far away from the battery as practical.7.7 A marine (boat) battery must be removed and charged onshore. To charge it on board requires equipment specially designed for marine use.

 GROUNDING AND AC POWER CORD CONNECTIONS

8.1 This battery charger is for use on a nominal 120-volt circuit. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances. The plug pins must fit the receptacle (outlet). Do not use with an ungrounded system.8.2 DANGER: Never alter the AC cord or plug provided – if it does not fit the outlet, have a properly grounded outlet installed by a qualified electrician. An improper connection can result in a risk of an electric shock or electrocution.8.3 USING AN EXTENSION CORDThe use of an extension cord is not recommended. If you must use an extension cord, follow these guidelines:

  • Pins on a plug of the extension cord must be the same number, size, and shape as those of the plug-on charger.
  •  Ensure that the extension cord is properly wired and in good electrical condition.
  • Wire size must be large enough for the AC ampere rating of charger, as specified below:
Length of cord (feet) 25 50 100 150
AWG’ size the cord 18 18 16 14

*AWG-American Wire Gauge

ASSEMBLY INSTRUCTIONS

9.1 Remove all cord wraps and uncoil the cables prior to using the battery charger.

FEATURES

  1.  AC Power cord
  2. Digital display
  3.  Battery type button
  4. Charging status LED indicator
  5. Battery clamp quick-connect
  6. Ring terminal quick-connect Not shown:
  7. Hook attachment

 CONTROL PANEL

DIGITAL DISPLAYThe digital display indicates the status of the battery and charger. See the Display Messages section for a complete list of messages.NOTE: During charging, the display will go into sleep mode and will not display any messages. To turn the display back on, press the battery type button.BATTERY TYPE BUTTONPress the button once to select lead-acid; twice for a lithium-ion battery.LED INDICATORGREEN LED solid (CHARGING): The charger is charging the battery.GREEN LED pulsing (CHARGED/MAINTAINING): The battery is fully charged and the charger is in maintenance mode.GREEN LED flashing: The charge has been aborted (see Aborted Charge section).

OPERATING INSTRUCTIONS

IMPORTANT: Do not start the vehicle with the charger connected to the AC outlet, or it may damage the charger and your vehicle.NOTE: This charger is equipped with an auto-start feature. Current will not be supplied to the battery clamps until a battery is properly connected. The clamps will not spark if touched together.CHARGING A BATTERY IN THE VEHICLE

  1. Turn off all the vehicle’s accessories.
  2. Access the battery; keep the area open.
  3. Clean the battery terminals.
  4. Place the charger on a dry, non-flammable surface, or use the convenient hook attachment to hang the unit safely outside the work area.
  5. Lay the AC/DC cables away from any fan blades, belts, pulleys and other moving parts.
  6. Connect the battery, following the precautions listed in sections 6 and 7.
  7. Connect the charger to a live grounded 120V AC outlet.
  8. Select the battery type.
  9. When the charger starts, the GREEN LED will be solid, and the display will show ANALYZING BATTERY while the charger determines that the battery is properly connected and the condition of the battery.
  10. Monitor the progress of the charge by pressing the button on the front of the unit. When the battery is fully charged, the GREEN LED will pulse.
  11. When charging is complete, disconnect the charger from the AC power, remove the clamp from the vehicle’s chassis, and then remove the clamp from the battery terminal.

CHARGING A BATTERY OUTSIDE OF THE VEHICLE

  1. Place the battery in a well-ventilated area.
  2. Clean the battery terminals.
  3. Connect the battery, following the precautions listed in sections 6 and 7.
  4. Connect the charger to a live grounded 120V AC outlet.
  5.  Select the battery type.
  6. When the charger starts, the GREEN LED will be solid, and the display will show ANALYZING BATTERY while the charger determines if the battery is properlyconnected and the condition of the battery.
  7. Monitor the progress of the charge by pressing the button on the front of the unit. When the battery is fully charged, the GREEN LED will pulse.
  8. When charging is complete, disconnect the charger from the AC power, disconnect the negative clamp, and finally the positive clamp.
  9. A marine (boat) battery must be removed and charged onshore.

USING THE QUICK-CONNECT CABLE CONNECTORSConnect either of the output cable assemblies to the charger in a matter of seconds.IMPORTANT: Never connect the clamp and ring terminal connectors together for use in other applications, such as an external battery or other power source charging, or to extend the output cable length, like reverse polarity and/or overcharge conditions will occur.BATTERY CLAMP QUICK-CONNECT

  1. Connect the end of the charger output cable to the end of the battery clamp quick-connect.
  2. Follow the steps in previous sections to connect the output clamps to the battery.
  3. After a good electrical connection is made to the battery, plug the power cord into a live grounded 120V AC outlet.
  4.  Select the battery type.
  5. When charging is complete, disconnect the AC cord from the outlet, remove the negative clamp, and finally the positive clamp.

RING TERMINAL QUICK-CONNECTThe ring connectors are permanently attached to the battery, providing easy access to quickly connect the charger to your battery. This application is appropriate for motorcycles, lawn tractors, ATVs, and snowmobiles.

  1. To permanently attach to a battery, loosen and remove each nut from the bolt at the battery terminal.
  2. Connect the red POSITIVE connector ring to the POSITIVE battery terminal.
  3. Connect the black NEGATIVE connector ring to the NEGATIVE battery terminal.
  4. Replace and tighten the nuts to secure.
  5. Connect the cable to the end of the charger output cord. Take care to keep the wires and plug away from metal and moving parts.
  6. Plug the charger power cord into a live grounded 120V AC outlet.
  7. Select the battery type.
  8. When charging is complete, disconnect the AC cord from the outlet, and then disconnect the quick-connect cable from the charger output cord.

BATTERY CHARGING TIMESCCA = Cold Cranking Amps Ah = Amp Hour RC = Reserve Capacity

BATTERY SIZE/RATING CHARGE TIME (3A)
SMALL BATTERIES 6-12 Ah 11/2-21/2 h
Motorcycle, garden tractor, etc. 12-32 Ah 21/2-7 h
CARS AND TRUCKS 200-315 CCA 40-60 RC 71/2-91/2 h
315-550 CCA 60-85 RC 91/2-12% h
550-1000 CCA 85-190 RC MAINTAIN ONLY
80 RC 113/4 h
MARINE/DEEP-CYCLE
140 RC MAINTAIN ONLY
160 RC MAINTAIN ONLY
180 RC MAINTAIN ONLY

Times are based on a 50% discharged battery and may change, depending on the age and condition of the battery.

AUTOMATIC CHARGING MODEWhen an automatic charge is performed, the charger switches to the maintenance mode automatically after the battery is charged.BATTERY CONNECTION INDICATORIf the charger does not detect a properly connected battery, charging will not start and the digital display will show one of two messages. If the display shows CONNECT CLAMPS, make sure the charger is connected to the battery and the connection points are clean and make a good connection. If the display shows WARNING CLAMPS REVERSED, unplug the charger from the AC outlet, reverse the connections at the battery, and then plug the charger back in.CHARGE COMPLETION AND MAINTAIN MODE (FLOAT MODE MONITORING)Charge completion is indicated by the GREEN LED pulsing and the digital display showing FULLY CHARGED AUTO MAINTAINING. This means that the charger has stopped charging and has switched to the Maintain Mode of operation. NOTE: If the charger has to provide its maximum maintain current for a continuous 12 hour period, it will go into Abort Mode (see Aborted Charge section). This is usually caused by a drain on the battery, or the battery could be bad. Make sure there are no loads on the battery. If there are, remove them. If there are none, have the battery checked or replaced.MAINTAINING A BATTERYThis unit maintains 12-volt batteries, keeping them at full charge. It can charge small batteries and maintain both small and large batteries. If you are maintaining a fully charged large battery, you are properly utilizing the battery charger. However, if you use this battery charger to charge a large battery, such as a marine deep-cycle battery, that was not fully charged, you may lose some of the battery’s capacity. Therefore, we do not recommend charging a large battery with this unit.NOTE: The maintain mode technology allows you to safely charge and maintain a healthy battery for extended periods of time. However, problems with the battery, electrical problems in the vehicle, improper connections, or other unanticipated conditions could cause excessive current draws. As such, occasionally monitoring your battery and the charging process is required.DESULFATION MODEIf the battery is left discharged for an extended period of time, it could become sulfated and not accept a normal charge. If the charger detects a sulfated battery, the charger will switch to a special mode of operation designed for such batteries. If successful, normal charging will resume after the battery is desulfated. Desulfation could take up to 8 hours. If desulfation fails, charging will abort, the GREEN LED will flash, and the display will show CHARGE ABORTED-BAD BATTERY.ABORTED CHARGEIf charging cannot be completed normally, charging will abort. When charging aborts, the charger’s output is shut off, the GREEN LED will flash, and the display will show CHARGE ABORTED-BAD BATTERY. Do not continue attempting to charge this battery. Check the battery and replace, if necessary.

 DISPLAY MESSAGES

SELECT BATTERY TYPE (no LED lit) – Waiting for user to select battery type.CONNECT CLAMPS TO LITHIUM-ION BATTERY (no LED lit) – Plugged into the AC outlet, and lithium-ion battery type is selected, without the clamps connected to a battery.LITHIUM-ION BATTERY-PRESS AGAIN FOR LEAD ACID (no LED lit) – Charging will begin for lithium-ion battery type. Press again to change to lead-acid battery type.CONNECT CLAMPS TO LEAD-ACID BATTERY (no LED lit) – Plugged into the AC outlet, and lead-acid battery type is selected, without the clamps connected to a battery.LEAD-ACID BATTERY-PRESS AGAIN FOR LITHIUM ION (no LED lit) – Charging will begin for lead-acid battery type. Press again to change to lithium-ion battery type.WARNING-CLAMPS REVERSED (no LED lit) – Plugged into the AC outlet and the clamps are connected back to a 12V battery.ANALYZING BATTERY (green LED lit) – Plugged into the AC outlet, and when first correctly connected to a battery.CHARGING – XX% (green LED lit) – Plugged into the AC outlet and correctly connected to a discharged battery.FULLY CHARGED-AUTO MAINTAINING (green LED pulsing) – Plugged into the AC outlet and correctly connected to a fully charged battery.CHARGE ABORTED-BAD BATTERY (green LED flashing) – Circumstances that could cause an Abort situation during charging:

  • The battery is severely sulfated or has a shorted cell and can’t reach a full charge.
  • The battery is too large or there is a bank of batteries and it doesn’t reach full charge within a set time period.Circumstances that could cause an Abort situation during maintaining:
  • The battery is severely sulfated or has a weak cell and will not hold a charge.
  • There is a large draw on the battery and the charger has to supply its maximum maintain current for a 12 hour period to keep the battery at full charge.BATTERY DISCONNECTED (no LED lit) – After charging has begun, the charger has lost its connection to the battery.

 MAINTENANCE AND CARE

A minimal amount of care can keep your battery charger working properly for years.

  • Clean the clamps each time you are finished charging. Wipe off any battery fluid that may have come in contact with the clamps, to prevent corrosion.
  • Occasionally cleaning the case of the charger with a soft cloth will keep the finish shiny and help prevent corrosion.
  • Coil the input and output cords neatly when storing the charger. This will help prevent accidental damage to the cords and charger.
  • Store the charger unplugged from the AC power outlet in an upright position.
  • Store inside, in a cool, dry place. Do not store the clamps clipped together, on or around metal, or clipped to the cables.

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION
Battery clamps do not spark when touched together. The charger is equipped with an auto-start feature. It will not supply current to the battery damps until a battery is properly connected. The damps will not spark if touched together.

No problem; this is a normal condition.
The charger will not turn on when properly connected. AC outlet is dead.Poor electrical connection. Check for an open fuse or circuit breaker supplying an AC outlet. Check power cord and extension cord for the loose-fitting plug.
The green LED is solid and the display shows ANALYZING BATTERY. The charger needs to check the condition of the battery. The Green LED will be solid when the charger is checking the condition of the battery. This is normal.
Green LED is flashing and the display shows CHARGE ABORTED-BAD BATTERY. The battery is bad.The battery is too large for the charger. Disconnect the charger from the AC outlet and then remove the damps. Do not continue to try to charge the battery. Have the battery checked or replaced.You need a charger with a higher amp rate.
The display shows CONNECT CLAMPS. The clamps are not making a good connection. The fuse is bad.

Check for poor connection at battery and frame.Replace the in-line fuse for the ring connector or 12V plug.

REPLACEMENT PARTS

Battery clamps (quick-connect) 3899002636Z
Ring connectors (quick-connect) 2299001950Z

 BEFORE RETURNING FOR REPAIRS

For REPAIRS OR RETURNS, visit 365rma.comVisit batterychargers.com for Replacement Parts.

 LIMITED WARRANTY

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For information on our one-year limited warranty, please visit batterychargers.com or call 1-800-621-5485 to request a copy.Go to www.batterychargers.com to register your product online.

References

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