ROVER K FT2231 Numerically controlled machining centre
ROVER K FT 2231Numerically controlled machining centreAll images are for illustration only
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Numerically controlled machining centres ROVER K FTBIESSE has been certified ISO 9001 since 1995 and works in accordance with the UNI EN ISO 9001:2015 norms. The running tests of each machining centre include the following stages:Intermediate control of operating units and pre-assembled components Non-stop running test as machining simulation for a minimum period of 10 hours Control of X and Y axes precision and positioning repeatability by means of an interferometric laser (VDI/3441 norm) Gauging of the X and Y axes through a software function: the values detected during the laser tests are elaborated by the N.C. and transmitted to the axes drives in order to improve the positioning precision Functional tests for routing and boring operations on panels positioned on all the machine originsStructure Biesse design is based on a CAD product for solid modelling which allows to determine the possible structural distortions caused by static and dynamic loads and to dimension the most critical components, highlightening the most stressed areas which need strengthening.Machine frame The machine frame is made of thick electrowelded steel with a closed ring structure, properly strengthened in the most stressed areas.Upright beam The upright beam, mobile in the longitudinal direction (X axis) is made of electrowelded steel with gantry structure: thick steel sheets and reinforcing transversal elements grants a higher rigidity and allow to obtain the maximum accuracy.Transversal and vertical carriages The transversal carriage (Y axis) and the vertical carriage (Z axis) are made of an aluminium light alloy casting which is stabilized and then machined in a single setup for maximum precision.Movement of controlled axesAxes drives and motor systems Biesse uses Brushless motors, controlled by digital axes drives. The digital system Mechatrolink allows the following:Higher machining speed, since a portion of the toolpath is controlled by the axis drive instead of the numerical control
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Higher working precision, thanks to a faster data processing Higher reliability, thanks to a reduced wiring system which eliminates electrical interferences that may occur on analogue systems Reduced machine stops and downtime, thanks to the errors diagnostic with explanatory messages displayed directly on the N.C.X and Y axes transmission system For the operating unit movements along the longitudinal axis (X axis) and transversal axis (Y axis), Biesse uses the solution withpinion,rack with helicalteethanda precision reducer withsingle pinion. Both rack and pinions are built in accuracy class 6 (DIN 3962 norm). The mobile upright beam has two independent motors, one on each side of the machine frame.Z axis transmission As the operating unit moves in the vertical direction (Z axis), BIESSE uses the ball-screw system in accuracy class T7 with preloaded nut for backlash compensation and repeatability in positioning precision. The movement is transmitted to the screw through a flexible joint.Axes guides All axes moves on tempered and rectified steel linear guides by preloaded recirculating balls bearings. Each balls bearing is equipped with 4 sliding gaskets of which 2 internal and 2 external, to protect the bearing from chips and dust intrusion.Manual centralized lubrication system The centralizedlubrication system with 2 greasing pointsallows,usingthepumpsupplied with themachine, to manually convey the grease to:Recirculating balls bearings of the X, Y and Z axes Rack and pinions system of the X and Y transmissions Ballscrew nut of the Z axis transmissionA warning appears on the screen signalling the lubrication needed.WORK AREAFT Worktable The worktable is made of stratified phenolic, it includes a vacuum locking system for the pieces and it is machined with a 30mm pitch grid for the rapid placement of gasket or standard vacuum modules through an adaptor. The entire worktable isequipped with vacuum inlets(D=10mm) with 150mm center distance, and is supplied with patented plugs for a quick removal. The worktable can be configured based on need with M8 threaded inserts (pitch 30mm) for jig installation or other clamping equipment.Working areas The machine has 1 working area with 2 left origins, 1 front and 1 rear.Pneumatic reference stops The machine’s origins are determined by a set of stops with pneumatic movement which grants maximum positioning precision. The base machine includes:2 pin reference stops for rear LH area 3 pin reference stops for front LH area 2 side stops (LH side)
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Vacuum system and locking zones The vacuum system, needed for part locking, includes a buffer chamber which grants a constant and high level of vacuum ensuring a quick spread on the worktable during locking cycle and maximum vacuum force during machining operations. The worktable is divided in 2 locking zones to optimize locking of panels with smaller dimension. Vacuum locking is activated by the provided foot pedal.* For size 1224 only one locking zone is possiblePrearrangement for the connection of minimum nr. 2 250 m3/h or 300 m3/h vacuum pumps, or more pumps when selected. It includes the electrical components, vacuum distribution pipes, 1 analogic and 1 digital vacuum meter. The digital vacuum meter splits the vacuum minimum level, used during the spoilboard surfacing operation, from the higher level used during the standard production.OPERATING UNITPrearrangement for Electrospindle Inclusive of electrical wiring to the electrical cabinet and pneumatic connections for the electrospindle.*Requiresthe selection of 1 electrospindle amongthose present in the pricelist.Safety protections It’s required the selection of one safety system among those present in the pricelist.Electric system The machine can be powered at 380/400/415V – 50/60Hz. The electrical cabinet and the internal components comply with the CEI EN 60204-1 and CEI EN 60439-1 norms. An auxiliary transformer supplies the connection voltage for the personal computer, the air conditioner and the electrospindle cooling fan, avoiding the use of the middle neutral wire, not always available. The electronic equipment is powered by a stabilized 24V DC power supply.Air conditioner for electrical cabinet It allows:The perfect working of all the electronic components inside the electric cabinet, even at very high temperatures, up to 40°C (104°F); A dust-free environment, since there are no aeration fans.Control system Numerical Control Biesse property BH660 control system is PC based. The new Biesse technology WRT (Windows Real Time) extends the functionalities of Windows operative system by making it work in real time and able to directly control the machine avoiding not necessary hardware and increasing reliability and performance.Desktop Personal Computer Main technical specifications:CPU Intel Core I7 8 GB RAM memory 128 SSD GB hard disk or superior Dedicated graphiccard 21.5″ LCD Keyboard Mouse
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DVD burner USB ports Ethernet card for network connection to an office PCThe technical specifications above may be subject to updates without prior notification. Since the personal computer controls the machine processes BIESSE does not allow the installation of additional non-authorized software, under penalty of losing warranty.Standard Hand-held control keyboard Inclusive of:Override formanual control oftheprogrammed axes speed Emergency push buttonPrearrangement for controls on remote keyboard Inclusive ofallthe wirings inside theelectricalcabinet.Statistic report Machine statistics is a software environment capable of collecting general information on machine events in order to monitor productivity and reliability over time. Customers can choose directly which events to be recorded, in example the machine set-up, production, authorized pauses, lubrication cycles, etc.Emergency recovery procedure This function allows operators to restart an interrupted working due to a machine emergency stop. The program restarts exactly from where it was interrupted, by following a specific procedure. The working can be restarted when the emergency stop happened during:A routing cycle with the electrospindle A drilling cycle with the boring head A cutting cycle with a blade An automatic tool changing cycle Any ISO instruction programmed movementThe introduction of this functionality avoids discarding half-finished components, saving money in case of valuable materials (rare woods, etc.) and time in case of long time execution parts.Tool life calculation function The NC memorizes the distance covered by each routing tool and compares it to a value set by the operator. When this set value is reached, a persistent warning message is displayed on the screen and repeated each time a given tool has reached the value set by the operator. A hardware output (alternate or continuous, chosen by the customer) allows the connection of an external device (for instance a flashing light or a siren) which will be activated when the message appears on thescreen.Industry 4.0 – Integration with factory systems Intrend with theevolution ofindustrial automation, the machine integrates some featuresable toimprove the production quality of the plants. In particular, it is possible to:Interconnect the machine to the IT systems of the factory, with remote loading of instructions and / or part programs by means of connection to the Ethernet network, with TCP-IP protocol, with IP address set by the user, for sending programs and job lists through appropriate interfacing libraries, supplied on customer request (PCQUO);
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Integrate the machine to the factory logistics system in an automated way. The machine publishes information about programs (unique ID, program status, distinguished name, time and start / end date, etc.), elementary machine states and tool changes. The information can be read by a MES thanks to the exchange protocol OPC-UA.
* The software development to acquire the data exposed by the Rover machine through the OPC UA Server, the relative aggregation and integration in the MES / management systems are charged to the customer * For activation, please contact the authorized Biesse Service department
Teleservice It allows an immediate and direct access to the machine numerical control via network. In this way it is possible to check machine data, user programs, input/output signals and system variables, and to install software updates, therefore granting:
Real-time service intervention Quicker problem solving Consistent reduction of machine downtime Real-time software updatesThe Teleservice support is free of charge for the whole warranty period.User documentation Installation instructions Machine user manual Software user manual instructions Pneumatic andelectrical diagrams InDocs CD containing the spare partscatalogue Factoryassembling andtesting declarationMaintenance equipment Device for locking and unlocking tools from tool-holders Set of wrenches Greasing pump Grease for linear guides, rack and pinion lubrication Grease for boring head and aggregates lubricationTechnical specifications Maximum axes speed X – Y – Z Z axis stroke Z axis piece passage Z axis piece passage with Sweeper Arm
25 – 25 – 25 m/min 320 mm 170 mm 170 mm
* The technical data shall be verified on detailed layout according to the operating units chosen on the machine
Numerically controlled machining center ROVER K FT 2231 FT worktable dimension: X=3100mm; Y=2205mm* The dimensions indicate the distance between the stops in X and Y respectively; the maximum size of the panel that can be loaded automatically in Y is equal to the distance between the stops minus 5 mm.
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Uninterruptible Power Supply unit (UPS) for the machine PC. In case of a power outage the unit allows to operate the PC for 7 to 10 minutes based on working conditions in order to save data.
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Remote KeyboardKeyboard controlling the main functions available for work area set-up, operating unit tooling and tool changers tooling. The remote keyboard has an ergonomic shape, an easy-to-read display and is equipped with a magnetic device for itspositioning on the panelsupport handles or the control cabinet.It includes:· Emergency push-button 2 potentiometers Membrane keys to access the menus available on the display3 programmable keys allow the immediate access to the most used functionsIt allows the operator to:Reset the axes Move the axes in manual mode Adjust the axes speed by means of a potentiometer Control the vertical movement of the spindles of the boring unit for tooling purposes Controlthevertical movement ofthe dust extraction hood during the work phases,for thevisual control of all the operations being performed on the test panel Display all information relating to the work area set-up: panel supports positioning dimensions along theXaxis, sliding bases positioning dimensions along theYaxis, type of vacuum module positioned on each sliding base with the respective orientation Check the state of input and output signals Activate the belt for the removal of chips, if present Perform tool change operations.* If present, the selectors for the selection of the locking areas are not enabled
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Automatic lubrication systemAt each set time interval, adjustable in the numerical control, the pump automatically sendsthe lubricant tothe machine moving parts (linear guides and bearings, recirculating ball screws), with no machine downtime and no operator’s intervention. When the quantity of lubricant in the tank reaches the minimum, a warning message appears on the N.C. screen.* Requires ISO or HSK electrospindle
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Operating group guard for standard operating unit (electrospindle + boring head) advancedIt includesarigidguardfixedaroundthemachine’s beam with opening front door in order to facilitate the operator accessibility to the front operating groups. A safety device forbid the machine starting when the door is opened.
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CE safety system for stand-alone machine with 3 sides access The solution complies with the essential requirements of applicable European Directives:
Machine Directive 2006/42/CE Electromagnetic Compatibility Directive 2014/30/UE Low Voltage Directive 2006/95/CE.
Inclusive of:
Bumpers, positioned on the machine cover on all 4 sides to grant the immediate stop of the machine in case of a collision with the operator Additional hardware control unit for safety systemsAnti-climbover extension ontheright side ofthe baseframe Dynamic control of tool’s rotation and unlocking Reset push buttons on machine base frame for machine restart from emergency status
*Requires the Operating group guard advanced *For stand-alone machine or with unloading belt conveyor
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Pneumatic Reference stops and origins for RIGHT area (does not include pendulum functionality)
Allows to execute programs with panel’s reference side on the right.
Inclusive of:
2 rear stops for RIGHT area 3 front stops for RIGHT area 2 RIGHT side stops RIGHT origin program start included in machine control station (UPI) Additional foot pedal for RIGHT origins vacuum locking activation
The additional stops, with pneumatic lowering, creates 2 additional origins for the correct reference of panels. The stops are automatically raised based on origin selection. The pieces to be executed on the right origins are locked by pressing the pedal placed near the area to be activated.
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* For single machine requires the increment of 7 sensors for the detection of lowered stops, if selected * For machine with automatic loading and unloading system (Sweeping Arm) includes the increment of 6 or 8 sensors for the detection of lowered stops
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8 zones Multizone vacuum system ROVER K FT 15XX – 1836 – 22XX The FT working table is divided into 8 zones, each of which is activated independently by the NC, granting the best vacuum optimization. It allows the locking of panels with different dimensions minimizing vacuum dispersion, without any operator intervention. Verify the vacuum zone’s dimensions and positions on the specific layout
* Requires the Pneumatic reference stops and origins for RIGHT area
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Pendulum machining functionality for machines with 3 sides access CE Thefunctionalityallowstoloadthepanelonanorigin whilethemachineisworkingontheoppositeorigin.
* In case of standalone machine it requires the system for stand-alone machine with 3 sides access * Requires the Pneumatic reference stops and origins for RIGHT area * For 1224 size, requires the 2 zones Multizone vacuum system *Not compatible with automatic loading/unloading system
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250 m3/h rotary claws vacuum pump Oil-Free operation through non-contacting claws which grants high efficiency without the need of lubrication. Rotary claws pumps maintain a constant efficiency over-time and it doesn’t require expensive maintenance services. Flow rate:
250 m3/h at 50Hz 300 m3/h at 60Hz
* Vacuum system required
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9.0 kW (12 HP) electrospindle with HSK F63 coupling, air cooled Technical specification:
Ceramic bearings Rh and Lh rotation 7,5 kW (10 HP) from 12,000 to 15,000 rpm in S1 duty 9,0 kW (12 HP) from 12,000 to 15,000 rpm in S6 duty Rotation speed from 1,000 to 24,000 rpm, programmable by N.C.
It includes:a rigid dust collection system with brushes with pneumatic exclusion for tool changing operations 2 adjustable nozzles capable of blowing compressed air during machining operations and increase dust collection efficiency. 1 device for locking and unlocking tools from tool-holders
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1 nozzle air blower to help cleaning the tool holder during tool changing operations* Requires at least one rack tool changer magazine or Pick-Up, where available * Requires Upgrade for the dust extraction hood with 6 different positions if selected:– Flange – Prearrangement for the assembly of a 360° rotation interpolating unit (C axis) – 360° rotation interpolating unit Torque C-Axis
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Upgrade for the dust extraction hood with 6 different positions in Z controlled by the NC
It includes a dust extraction hood with 6 different positions in Z controlled by the NC, in relation to the length of the tools or the different programs. The hood is automatically deactivated when the electrospindle is not working.
* It allows to use aggregates by adding a flage or 360° rotation interpolating unit Torque C-Axis
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Presetter for the measurement of the tool length with diameter up to 130mmDigital device for tool length measurement by contact plate The device checks the tool length and updates the values in the tool schedule of Numerical Control. The diameter of the contact plate is 130mm. We recommend the use of the blowing device for the cleaning of the reading surface. The measurable lengths (min/max) must be verified on the specific layout.*Includes a special tool holder for the device setting. * In DSP controller the presetter will be moving along with the working group
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360° rotation interpolating unit Torque C-Axis The unit with Direct Drive Technology (MK259) is installed on the electrospindle and is equipped with:1 conical slot for aggregate reference and use 3 compressed air ducts for aggregate or specific used blower (authorized by Biesse) supplyingAllows continuous aggregates rotation on the X-Y plane and is capable to interpolate simultaneously with the main axes with a maximum rotation speed in interpolation of 60 rpm. In machines with multiple electrospindles the slot has to be specified.* Requires the ISO or HSK electrospindle * Incompatible with the flange for the assembly of aggregates on an electrospindle * Incompatible with the mechanical pressing unit with pneumatic lowering * Any use of aggregates not supplied with Biesse pricelist and without evaluation of usability required to Biesse,will compromise the recognition of the guarantee of electrospindles and devices connected
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Blowing unit with 4 ring nozzles The unit is made of a ring diffuser with 4 nozzles, positioned every 90°, capable of blowing compressed air during machining operations and increase dust collection efficiency. The unit is strongly suggested for nesting applications.
* Requires ISO or HSK electrospindle * Requires Upgrade for the dust extraction hood with brushes or 6 different positions in Z controlled by the NC if not already included * Incompatible with 5-axes unit
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Additional Z axis carriage for front operating units, with pneumatic stroke
This carriage can fit the boring unit and/or the panel origin and/or thickness detection probe. The descent of the carriage is controlled by a pneumatic movement which lowers the front carriage from the rear one. The boring unit is fixed directly to the front Z carriage, which vertical movement is pneumatically controlled.
* It does NOT allow the subsequent retrofit of a boring head or detection probe * Retrofit NOT possible
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Boring head BH 10
Working unit which can be equipped with 10 independent tools for single and multiple borings on the top face of the panel. The spindles have a RH/LH alternated rotation and are driven by precision helical ground teeth gears which grants minimum noise emission and maximum machining accuracy. The boring head is equipped with a manual lubrication system to be performed at a set time through the greasing pump, and it’s reminded by a warning message on the N.C. screen. The head is air cooled. The unit is composed of 10 vertical independent spindle with a pitch of 32 mm (5 spindles along X axis and 5 spindles along Y axis) The spindles are driven by 1 inverter controlled motor (motor power 1.7 kW at 2800 rpm – 3 kW at 6000 rpm): the spindles rotation speed is programmable up to 6000 rpm to perform fast drilling cycles and reduce machining time. Furthermore it is possible to program the correct rotation speed based on the tool and material to be processed. The boring head is equipped with a dedicated dust collection hood which is automatically activated when the unit is in operation.
*Requirestheadditional Zcarriage with pneumatic stroke (where available) or controlled byan independent axis
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Horizontal spindles kit for BH10 Boring Head (complete head BH 17L) The kit allows to perform drilling on the 4 vertical sides of the panel and blade grooves along X axis on the panel’s top face. Inclusive of:
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3 double outlet horizontal spindles with a pitch of 32mm of which 2 oriented along the X axis and 1 oriented along the Y axis 1 circular blade with diameter 120mm for grooves along the X axis (maximum groove depth 25mm)
* Requires the BH10 Boring Head * Retrofitting not available
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Fixed rack tool changer Installed on the left side of machine base frame, it allows to have up to 10 (size 12xx-15xx) or 11 (size 18xx) or 14 (size 22xx) tools always available where required on the machine, therefore reducing the tool change time. Thanks to its well-integrated position in the base frame, it provides a compact, simple and extremely reliable solution.Main specifications:3 or 4 pair of tool-holder position with center-distance of : 100 mm tools which can be stored: 10 for size 12xx-15xx, 11 for size 18xx, 14 for size 22xx max. tool diameter: 160 mm check the tool-changer layout for position with limitations max. tool length: check the tool-changer layout max. weight of tool or aggregate + tool: 7.5 kg max. total weight: 32 kg.* Not compatible with loading systems * Not compatible with CE Safety devices – High speed with ISO 30 coupling
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BSolid 3D CAD-CAM program to design, simulate and manage the machining processes of the Biesse machining centers and boring machines. The use of additional optional modules allows to expand and specialize the performance of the bSolid base module whether it is installed in the machine or in the office. The software package running in Windows environment allows designing the final product, defining its machining, defining working table set-up, simulating the part machining on the 3D machine model and generating the machine needed programs.
CAD/CAM environment with the following functionalities:
CAD design and project:Commands for defining and editing parametric objects such as geometries, surfaces and texts. Commands for generating and modifying vertical, inclined and curved custom parametric faces. Non parametric commands dedicated to the modification of geometries, surfaces and texts, such as: displacement, wheel, scale, symmetrical copy, trim, automatic fillet, union, etc. Manual dimensioning tools. Environment for inserting and modifying variables, using geometries, surfaces and all processes. Design visualization tools such as: zoom, view rotation, orthogonal view on customized faces. DXF, CIX and BPP file import. Importing files of large dimensions or containing many elements (eg points, lines, etc.) is not guaranteed.
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CAD/CAM design and project: Fast and immediate 3D simulation of workpiece processing with visualization of material removal; useful for quickly and visually checking whether the programmed working sequence actually corresponds to the desired one until observing the machining results on the finished piece.Commands for routing, boring and cuts design on horizontal, vertical, inclined and curved faces with the capability to work on these faces in a 2D simplified way (therefore the 4 axis machining). Commands for 2D simple pockets design on standard faces and custom faces; the function automatically considers thecharacteristics of thegeometryandthetool, withthepossibility of choosing different types of path (eg: concentric, single direction, etc.). Independent management of multiple machines. Management of 5 axis machining only in positioning. Environment for creating and modifying of macros (also parametric). Custom tool design (routers, drill-bits, saw blades and their 3D shape). Graphic environment for simplified creation of 3D custom tools. The tool thus created, together with the 3D graphic environment with chip removal, allows to obtain immediate views of the finished piece. It allows to import drawings in dxf format provided by external suppliers or created with other CAD systems. It also allows to assign control points for simplified programming. Management of aggregates supplied on the price list. Creation of simplified personalized aggregates. The use of this category of objects does not provide for collision control. Management of the deflectors supplied on the price list. Possibilitytosearch andclonetools,aggregatesanddeflectors. Definition of machining sequences. 3D graphic environment to simplify the tooling of tools, aggregates and deflectors on the various magazines on the machine, with the possibility of perceiving even the overall dimensions.3D Graphic simulation 3D graphic environment to help you manage the working surface, with the possibility of adding and removing the various types of vacuum modules available for machine configuration; it is also possible to graphically configure the panel supports and sliding bases present. Possibility of using the semiautomatic positioning command, which allows you to provide, when feasible, a proposal toconfigure the entire working surface, which can then be refined manually. Possibility to simulate the movements generated by the numerical control without the need to start the machine, with the removal of the material removed from the tools, ensuring the collision check with the volume of the piece not machined, excluding programs that require the repositioning of the piece. Ability to graphically verify or from the worklist the main causes of collision between the elements of the machine as represented in the graphic simulation environment. The graphic representation includes tools, electrospindles, aggregates, panel supports, sliding bases, locking systems provided in the price list and the volume of the workpiece as shown. Excluded are controls of machine components handled manually if not equipped with automatic control systems, or customized that are not represented consistently in the 3D graphic environment. The supporting structures, the external protections and the mechanical organs equipped with copying systems are not included from the machine control. Collision checking is more accurate if performed at 1x simulation speed or from the worklistby activating theappropriate function.Itis advisableto checkthetechnical documentation on the best modes to obtain more accurate simulations of the machine, equipment and tools. The simulation andautomatic collision detection systems donot exclude the need toperform simulation in the machine. Easy programming for Multi-Piece machining. By activating this mode, in the graphic environment it is possibletodisplayandmodifythepositionofseveralpiecesatthesametimein thesameworking area. The pieces can easily be referred to the various origins or rotated according to the processing needs. bSolid allows to manage multiple Biesse machines with a single platform. A single software version installed in a computer allows to generate programs for different compatible Biesse machines with a simple selection of the same in the programming environment; for these uses the machines that must
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be managed by a single software version must have also installed a homogeneous version. The Biesse Service can be consulted to verify the possibility of making different Biesse machines homogeneous; this service could involve costs.Calculation of processing time Graphic simulation allows a calculation of the program execution time on the machine. Thecalculation is representative of reality because the movements of the machine are simulated using Numeric Control of the same. Keeping the production machines in line with the data present with the systems present in the office, it is possible to obtain data necessary for calculating estimates, as well as analyzing the actual feasibility with the tools and the technical characteristics of the machine itself. The calculation of the cycle times cannot consider the manual interventions of the operator.Work list Environment in which to collect and manage the list of programs to be executed with the possibilityof importing it from external files in csv format, calculating the processing times of the entire program list,activating the preventive collision check andhaving theview of the workpiece for a fast recognition of the program. It allows to modify the data of the parametric programs in the same environment. Multiple lists can be created.Use with machine optional items Barcode reader. The presence of a barcode reading tool, through the bSolid program, allows an easy use of the working process. bSolid allows to start programs directly by reading the data of individual programs or upload them to the work list. External loading and unloading systems. bSolid provides for the presence of automatic loading and unloading systems and their use through specific macros. The specific services are requested to be checked with the Biesse qualified staff.* The use of the bSolid application can require optional modules to complete the specific performance of some Biesse working centers technologies; contact the qualified Biesse staff to get the correct information.* Recommended requirements of the PC for installation in office: – PC Intel Core I5 or I7 – At least 8 GB RAM – Windows 7 64 bit Operating System – nVidia OpenGL Accelerated Graphic Card with at least 1 GB RAM – Resolution 1440×900 with 16M colors – At least 10 GB of free space on the Hard Disk
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bNest – Software module for nesting process applications bNest allows to create nesting projects including the item list with related quantities to be produced and the list of boards to be used with the target of minimize the used material and the machining timings. The optimization process result is a list of bSolid programs (.bSolid) containing all the machining of parts positioned inside the used boards. It includes the following features:Environment for manual nesting project creation It’s possible to add or take items off an existing nesting project, optimize or delete them, check the nesting optimized cut layouts.Data import from ERP or external design application A standard solution as spreadsheet file (.csv format) is used in order to keep easy the data exchange between software applications. The imported data will be used for production and labelling as well. The import rules are configurable thus they can easily adapt to customer needs.
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Item, board and material management Dedicated environments where the operator can edit, check and fix all the information of parts, boards and materials. The item registry describes the item properties (dimensions, material, program, parameters).The material registry lists all usable materials. The material registry can be filled in also with a data import from the company ERP system (through .csv files). bNest willautomatically split thelistof processable itemsin groups according material,thickness and grain.Supported formats It’s possible to import the following file formats: bSolid, cix, bpp, cid, dxf (in the bNest compatible format).Nesting optimization methods Free-form shape issupported. Sizing : piece arrangement following pattern bands along X direction Guillotine cut : piece arrangement as a beam saw pattern replacing the saw with a router Common Cut : piece arrangement so that almost all cut paths are in common between the pieces* In methods 3 and 4 the detachment routing paths are in part (4) or in whole (3) in common between adjacent pieces thus the operator should take this into accountIntegration with bSolid It’spossible tocreateitemsdirectlyinthebSolidCad-Cam environment joining each designedprogram with the materials defined by the operator. It allows opening the nesting results when the operator needs to edit, simulate or get the machining cycles times.Generation of complementary programs Automatic generation of complementary programs containing all the machinings, concerning the single piece, programmed on faces different from the upper oneAutomatic cluster management Automatic cluster management can be enabled. The pieces are coupled and then inserted into thenesting resulting scheme following a grid layout * compatible only with Free-Shape nesting or Common Cut methodsCloning results it is possible to enable the cloning of the nesting scheme (and related labels) along the X and / or Y direction. This option allows the splitting of board into bands of equal size (band length and width) and space them according to an offset set by the user. * compatible only with Free Shape or Sizing methodsManagement of holes Automatic recognition of internal holes management. This option prevents the labels from being put on scraps and that these are considered in the percentage calculation of panel occupation.* for pieces with open path it’s compatible only with the “Workpiece dimensions” option as overall size to be considered * it does not allow the piece insertion inside the holes
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Off-cuts crumbling Usingspecific parameters, it’spossible tobreak thecut-off partstosimplify their offloading bythe operator.Cleaning cycles It’s possible to add to the nesting results one or more cleaning cycles using the sweeping arm.Auxiliary geometries It’s possible the automatic generation of auxiliary geometries used i.e. for detensioning cuts.These geometries creation is based on the routing machining.Labelling: Automatic management of label applier or manual label printing with dedicated touch-screen device Only for automatic management, it’s possible to automatically optimize the label positions to avoid any label scratch or damage during the router machining.* It requires the automatic adhesive label printing and application system or the auxiliary working station for adhesive labels visualization and printing.Manual management of re-usable material: Manual definition of re-usable parts (dimensions, material, grain and thickness). Manualintegration of available re-usable partsfor theiruseinanynesting projects.Automatic management of re-usable material: bNest provides the automatic definition of the material not used in the nesting layouts (re-usable part creation) and the labelling of re-usable defined parts (using a dedicated label editor).* It requires the dedicated module for re-usable part management.Machining sequence the machining are listed in the right order able to minimize both the tool-changers and the machine movements leaving as last the through machining for optimize the vacuum part locking. It’s possible to create machining sequence to separate the parts from the smallest to the widest ones.Project report: Board used quantity exportable in a .csv file Optimized pieces quantity exportable in a .csv file* It requires bSolid. * The Nesting optimization is not compatible with bSolid programs containing curvedfaces,3D surfacesandrelative processing programmed with “3 axes machining” and “5 axes machining” modules (roughing, finishing with 3 axes and 5 axes) * It is not possible to export the programs resulting from the nesting in CIX format * The resulting schemes willinclude only the compatible machinings (see above) programmed on upper face. All the compatible machinings programmed on a face other than the upper one can be inserted in complementary programs
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SOPHIA – IoT ConnectionSOPHIA is the IIoT platform (Industrial Internet of Things) which aims to generate greater value for the customer through the connection of the machine and the collection and analysis of processing data. A project that fits fully into the digital transformation movement that is characterizing the fourth industrial revolution.SOPHIA detects,verifies,points outandresolves problems encountered by the user during the use of the machine, as well as plans, on the basis of the data provided, maintenance operations/technical interventions and spare parts supply.
Specifically, it includes:
1.
Permanent connection of the machine to service centers.
2.
Team dedicated to the diagnostic monitoring of the single machine.
3.
Mobile App with continuous monitoring of the status and performance of the machine.
SERVICES DETAILS
Remote Diagnostics
The Biesse service, through the control panel, continuously monitors the machine in operation. The constant flow of data provides and historicizes every significant event during the entire period of activity of the machine.
SOPHIA IoT provides a bidirectional communication between the end user and the service, thus ensuring the shortest reaction time. The data is transmitted via Internet, encryptedandcertified, to our cloud platform and made available to customer service for remote assistance.A faster and more efficient service:
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SOPHIA IoT optimizes intervention times and increases their effectiveness. SOPHIA IoT automatically recognizes the most common causes of machine downtime and immediately activates the reference service. SOPHIA IoT is based on a constantly evolving dynamic architecture. This guarantees a constant increase in performance.Mobile APP: All SOPHIA IoT Biesse technology in a simple app!4. Performance indicators and Statistics: monitoring of machine performance on the basis of three fundamental indicators: Availability, Efficiency and Effectiveness. The indicators are viewable both in real time and as aggregation of historical data, in order to have a temporal and detailed view of the machine. The statistics show the main operating data of the machine: hours of ignition and automatic, downtime, etc.
5.
Advancedindicators:indicatorsspecifictothetype ofmachine,with the possibilityto selectthe
indicatorof interest,theperiod ofanalysisandthelevelofaggregation desired (month,day,hour or half
hour).
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6.
Notifications in the app: push notification system for production and maintenance management. The
notifications in question can be sent at the beginning of an event, or independently when the end of the
useful life of a component or a maintenance expiry approaches (preventive maintenance). For each
notification it is possible to consult and / or modify its status, declaring to have read the notification
itself.
7.
Assistance requests and machine downtime: real-time tracking of service requests and machine down
events. For each event it is possible to monitor, facilitate and make the resolution process effective by
attaching documents, comments, photos or videos.
8.
Video Assistance: ability to communicate in streaming, chat, take photos and record videos, share
documents in order to make the resolution process faster and more effective
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9.
Technical Documentation: accesstothecomplete technicaldocumentation ofthe machine (manuals,
diagrams, exploded view and spare parts list) in the SOPHIA Parts application, and the possibility to
download the documents, so as to have access also in offline mode.
The SOPHIA IoT app is accessible, via compatible mobile devices, with a non-exclusive and non-transferable license, subject to the conditions to be accepted on first use.The SOPHIA services are provided to the Purchaser for a period of 12 months from the moment they are activated (or 12 months from the purchase of the Machine) and are automatically renewed for a fee at the price list of SOPHIA package, unless buyer’s cancellation takes place within 30 days before the end of the service. The price for renewals may vary depending on market requirements or correlation with changes in production costs, staffing or auxiliary services, subject to any legislative provisions with impact on sales prices.
DATA MANAGEMENT Technical data and information related to SOPHIA services can be collected and used by Biesse to perform its performance, and be used in aggregate and statistical form to supply, improve and develop, in general, products / services Biesse technologies.
PRE-INSTALLED SOFTWARE The terms of use of the BIESSE Software (including those functional to the “Sophia” Services) are detailed in the applicable salesconditions. TheSoftware,pre-installed and/ormadeavailable arelicensedwithout exclusivity and will be usable only for Machines purchased, excluding any transfer right or sublicense. The Software Property, and any rights not expressly granted, are and will remain of the property of BIESSE (and / or its software vendors). The costs of physical connection and the costs of connectivity are charged to the Purchaser.
The SOPHIA IoT platform requires: – Internet connection, – Online registration for service, above, as specified in the separate user manual and/or document supplied to Buyer.
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