BLACK RIDGE 1HP Direct drive motor 8 Litre tank size
Includes Nitto style fitting
Dear Customer,Thank you for purchasing this air inflator which has passed through our extensive quality assurance processes. Every care has been taken to ensure that it reaches you in perfect condition. However, in the unlikely event that you should experience a problem, or if you require any assistance please do not hesitate to contact us on the number below:If you have a problem, call customer service on the number below.Express Warranty StatementYou are not required to do anything to register your air inflator purchase. Please attach the purchase receipt to this manual and ensure both are kept safe. We hope you enjoy your new air inflator, and if you have any problems call customer service on the numbers below. Smart Marketing Group Pty Ltd (SMG) warrants that this air inflator will be free from manufacturing faults or defects for 12 months from the date of purchase, providing the original purchase receipt is kept and shown when needed and is subject to the terms and conditions. For full warranty details please see page 11.What is covered– Manufacturing fault or defect.How to claim under this warranty– Ensure you have the following: Original purchase receipt, model of air inflator, and a serial number of air inflator.– Call customer service, number below.– Discuss the issue.– Customer service will advise which authorized service facility to take the air inflator to, provided the issue is a warranty one.– Take the air inflator to an authorized service facility for repair.
For service, spare parts, or product information, please contact:SMART MARKETING GROUP PTY. LTD.AUSTRALIA: 1300 660 457NEW ZEALAND: 0800 474 876
TECHNICAL INFORMATION
Operating Instructions
1. PRE SETUP CHECKS
Before using the air inflator it should be carefully checked to determine that it will operate properly and perform its intended function.
– Check for the correct alignment of moving parts ensuring that they do not bind.– Check for broken or missing parts.– The air inflator should be set up near to the user.– Check any other condition that may affect the operation of the air inflator.– Before you use your air inflator, make sure that the mains voltage complies with the specifications on the rating plate.– A guard or any other part of the air inflator that is damaged should be properly repaired or replaced by an authorized service facility unless otherwise indicated in this instruction manual.
WARNING! ENSURE THE AIR INFLATOR IS TURNED OFF AND DISCONNECTED FROM THE POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS.
2. ASSEMBLY
UnpackingCarefully unpack your air inflator. This air inflator is bulky and heavy,
two (2) person lift may be required. Dispose of all packing material in an environmentally responsible manner.Rubber stopperFor this air inflator, the rubber stoppers are already assembled.HandleFor this air inflator, the handle is already assembled.Air FilterCarefully screw supplied air filter into the threaded hole on the top of the pump head. This only needs to be done up by hand. Pic. 1.
3. YOU’RE IN CONTROL
To turn your air inflator ON
Lift up the red ON / OFF button on top of the pressure switch. Pic 2.
To turn your air inflator OFFPush down the red ON / OFF button on top of the pressure switch. Pic 3.
4. USING YOUR PRODUCT
Running in your new air inflatorYour inflator does not require running in. Before use ensure you have read and understood these instructions. Before use ensure this air inflator is fully assembled.
Positioning your new air inflator– Always position air inflator on level ground.– Always position the air inflator away from the work area so that the air inflator does not get covered in dust, water, or paint.
Adjusting the pressureThis air inflator does not come with any outlet pressure regulator, this means you can not adjust the outlet pressure. The pressure is 115PSI and will slowly drop as the air stored in the tank is used.
Pumping starts at (minimum) 85PSI and stops at (maximum) 115PSI.
If you require adjustable pressure or lower pressure than 115PSI then you will need to purchase a regulator with a gauge.
When you’re finished
- Turn your air inflator OFF, using the ON/OFF button.
- Turn the PowerPoint OFF and disconnect the power lead.
- Disconnect your air tools and air hose.
- Clean your air hose and air tools.
- Store your air hose and air tools in a secure well-ventilated cabinet.
- Slowly open the tank drain tap. This allows excess airand moisture, water, to vent.
- Leave the tank drain tap open. This allows any moistureto drain while the air inflator is stored.
WARNING! ALWAYS ENSURE THAT YOU PLUG YOUR AIR INFLATOR INTO A STANDARD 240V AC POWERPOINT. NEVER USE AN EXTENSION CORD, USE A LONGER AIR HOSE IF YOU NEEDTO GET CLOSER TO YOUR WORK AREA.
5. MAINTENANCE
Daily: before use
- Seal the tank drain tap.
- Check safety valve operation.
After use
- Disconnect from main power.
- Open the tank drain tap.
- Wipe down the air inflator.
- Store safely and securely.
After every 50 hours of use
- Replace the air filter.
Drain tapAfter use, open the drain tap to drain excess air and any moisture. The excess air will also help purge the moisture. Leave the drain tap open when the air inflator is not in use, so any moisture can continue to drain.To open the drain tap pull the lever down to vertical. Pic. 4.
To seal the drain tap push the lever up to horizontal. Pic. 5.NOTE: Remember to seal the drain tap before starting the air inflator.
Air fitting outletNote: This inflator has been supplied with no adjustable regulator and
gauge.This inflator only has 115PSI pressure. If you require adjustable pressure you will need to buy a regulator.This air inflator is fitted with a `Nitto style’ (female) socket.1. Slide the outer collar down.2. Push in the `Nitto style’ male plug (not included).3. Release the collar.4. Fully and completely push the `Nitto style’ male plug(not included) into the `Nitto style’ female socket until it clicks.Note: This inflator has a maximum pressure of 8 bar. Different air tools require different operating pressures. Always check with the tool manufacturer if unsure.
Safety valveNOTE: When checking the safety valve ALWAYS wear safety glasses.To check the operation of the safety valve the air tank will need to be full. Gently pull the ring outwards. This should release air under pressure. Release the ring and this should stop the air outflow immediately, once pressure decreases, Pic 7.If the safety valve does NOT work in this manner, STOP the air inflator immediately and have the air inflator checked/serviced by an authorized service facility.
TROUBLESHOOTING
If your air inflator does not start– Check that you have plugged the power lead into a standard 240V 10Amp powerpoint and turned the switch ON.– Check that you have turned on the air inflator by lifting the ON/OFF button UP.– The air tank may be full. Use your air tool and the air inflator should start when the pressure decreases to 85PSI.
If your air inflator does not build up pressure– Check that the tank drain tap is sealed.– The air filter could dirty or blocked, replace the air filter.
If your air inflator does not hold pressure– Check your hose and tool for leaks and fix them as appropriate.– Check that the drain valve is sealed.– Check Nitto style fitting with soapy water mix and if bubbles then call Smart Marketing Group for options.
If these tips do not work please have your unit checked by an authorized service center. Call SMART MARKETING GROUP PTY. LTD. for your closest center:AUSTRALIA: 1300 660 457NEW ZEALAND: 0800 474 876
SPECIFIC SAFETY INSTRUCTIONS
ImportantThis air inflator is fitted with a sealed electrical connection plug that is compatible with the mains power supply for Australia / New Zealand and meets the requirements of Australian Standards. This air inflator must be connected to a supply voltage that is equal to that stated on the rating label. If the mains power connection plug or power cord becomes damaged it must be replaced with a complete assembly that is identical to the original, and this must be replaced by an authorized service facility. Always follow the Australian / New Zealand requirements for connection to the mains supply. If in doubt always consult a qualified electrician.
WARNING! DO NOT USE THE AIR INFLATOR IN AREAS WHERE THERE IS A RISK OF EXPLOSION OR FIRE FROM COMBUSTIBLE MATERIALS. THE SPARKS GENERATED FROM CERTAIN TOOLS ATTACHED TO THE AIR INFLATOR CAN IGNITE COMBUSTIBLE MATERIALS AS WELL AS FLAMMABLE LIQUIDS, PAINT, VARNISH, PETROL, FLAMMABLE GASES, AND DUST OF AN EXPLOSIVE NATURE. AS A PRECAUTION IT IS RECOMMENDED THAT YOU CONSULT AN EXPERT ON A SUITABLE FIRE EXTINGUISHER AND ITS USE.
– Do not attempt to modify the air inflator, guards, or the supplied accessories in any way.– Domestic air inflators are designed for intermittent operation. Ideally a 50% duty cycle. (Meaning: 30 seconds ON motor pumping and 30 seconds OFF, motor not pumping). Simply put, when the motor is pumping, the attached air tool can not be used. Only use the attached air tool while the air inflator is not pumping.– Stop using the attached tool as soon as the air inflator starts pumping. – Fully assemble air inflator before use.– Never run this air inflator without the air filter and rubber stopper(s) being correctly fitted.– Never use an extension cord with this air inflator always use a longer air hose.– Never connect to a generator that does not produce sufficient power, at least 3000W, and has pure sine wave power output.– Domestic air inflators are not designed for industrial/commercial applications.– Domestic air inflators are not designed for continuous running. Always follow duty cycle – 50%.– Avoid touching the pump area as it can become very hot and may burn.– Ensure that the air inflator is disconnected from the mains supply when not in use, before servicing, lubricating, making changes, and when changing attachments such as air hoses/tools.– Always use the correct type of tool for the operation to be carried out.– Never use the air inflator if any part of the unit is damaged. Always have the air inflator serviced by an authorized service facility.– Always wear safety eye, ear, and respiratory protection when operating the air inflator.– Allow the tank to completely fill before using the air inflator.– If the air inflator makes an unfamiliar sound or vibrates excessively, switch the air inflator `OFF’ immediately and disconnect from the mains power supply. Investigate the possible cause or consult your authorized service facility.– Always move the air inflator using the handle.– Always use the air inflator on stable ground.– This air inflator is designed to compress normal air. Never use to compress any other type(s) of gases.– Never direct the jet of air or other liquids/gases towards your body, other persons, or animals.– Never direct the jet of air or other liquids/gases towards this air inflator.– This air inflator is not suitable for pharmaceutical, food, or sanitary purposes.– This air inflator is not to be used for filling scuba or oxygen air bottles or tanks.– Always follow the instructions relating to the tools attached to this air inflator.
COMPLETE WARRANTY STATEMENT
As soon as you have purchased the air inflator we recommend that you check to make sure it is intact and that you read the operating instructions carefully before using it. The purchase receipt for this product is to be retained and must be presented if making a claim under the terms of the Smart Marketing Group (SMG) warranty. Bank account statements are not acceptable for proof of purchase. No-hassle warranty & returns as we keep your Club Plus purchases on file. Find out more at www.supercheapauto.com.au
This warranty does not cover air inflators intended for hire or use in commercial applications or in commercial premises. The warranty will, under no circumstances extend to reimbursement or payment of damages, whether direct, indirect, or consequential. The warranty is void if there is evidence the air inflators have been modified or tampered with in any way or used with unauthorized accessories without our consent.
SMG declines any responsibility or liability whatsoever arising from misuse or abuse, negligent handling of the air inflator, or if the product has not been installed or failure to comply with the relevant safety, operating, setting, and maintenance instructions (see further in this manual).
Any item sent freight collect for repair will be refused.Warranty repairs are free of charge, provided the air inflator is delivered to our service department or authorized service facility. The air inflator will need to be returned, adequately protected in a box. Transit damage is the responsibility of the owner. Assistance under the warranty will only be made available if the request is made to our customer service team on the contact numbers listed below and proof of purchase is provided.
This is a repair-only warranty you will need to take the air inflator to the authorized service facility after contacting our customer service center.
If the product includes various accessories or components, only the defective accessory or component will be replaced or repaired.
SMG reserves the right to replace defective parts of the product with parts and components of similar quality, grade, and composition where an identical part or component is not available.
Products presented for repair may be replaced by refurbished products of the same type rather than being repaired. Refurbished parts may be used to repair the products.
Damage caused by third-party accessories is not covered under thiswarranty.Damage caused to attached equipment or third-party accessories will not be covered under this warranty.Rust and corrosion are not covered under this warranty.If a warranty fault is found the freight cost will be credited to the owner. Blockages caused by spider webs, insects, dirt, or accumulated dust are not covered by a warranty. SMG reserves the right to replace or repair the air inflator within the warranty period. Parts found to be defective due to a manufacturing default will be replaced free of charge.
In the event of SMG choosing to replace the air inflator, the warranty will expire at the original date of purchase. If no warranty fault is found the owner will be advised and the product will be returned and any costs associated with the service will be charged to the owner.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. If the failure does not amount to a major failure you are also entitled to have the failure rectified in a reasonable time and goods can be repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. The benefits of this warranty are in addition to any rights and remedies imposed by Australian State and Federal legislation that cannot be excluded.
In Australia, this SMG warranty is in addition to the conditions and guarantees which are mandatory as implied by the Trade Practices Act 1974 and State and Territory legislation.
In New Zealand, this SMG warranty is in addition to the conditions and guarantees which are mandatory as implied by the New Zealand Consumer Guarantee Act 1993.
For service, spare parts, or product information please contact SMART MARKETING GROUP PTY. LTD.
Australia: 1300 660 457New Zealand: 0800 474 876
GENERAL SAFETY INSTRUCTIONS
Lubrication of air inflatorThis air inflator is OIL FREE. Therefore there is NO oil used for lubrication.
AssemblyThis air inflator MUST be fully assembled by you prior to use. Failure to do so will result in the warranty being VOID. Failure to fully assemble this air inflator may also result in personal injury.
SafetyBefore attempting to operate this air inflator the following basic safety precautions should be taken to reduce the risk of fire, electric shock, and personal injury. It is important to read the instruction manual and to understand applications, limitations, and potential hazards associated with the air inflator. This air inflator is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning the use of the air inflator by a person responsible for their safety.
Beware of children and petsChildren and pets should be kept out of the work area. Children should not be allowed to touch or operate the air inflator, tools, or extension cords. This air inflator is not designed for use by young children or infirm persons without supervision. The air inflator and tools should be kept out of reach of children, preferably stored or locked in a secure cabinet or room when not in use.
Work areaWork areas and benches should be kept tidy. Cluttered benches and work areas can cause accidents. Floors should be kept clean and free from rubbish. Special care should be taken when the floor is slippery due to sawdust or wax. Always leave sufficient distance, at least 5 meters between the air inflator and the work area, especially when using tools designed for sanding or spraying liquids.
Work environmentDo not expose your air inflator to rain, or use it in damp or wet conditions. Keep the work area well lit. Always ensure your air inflator is level and stable. Using your air inflator on the unlevel or unstable ground may cause a lack of lubrication and the pump to seize, this damage will not be covered under warranty.
Guard against electric shockAvoid body contact with earthed or grounded surfaces (e.g. pipes and refrigerators).
Do not force air inflatorsThe air inflator will do a better, safer job and give you a much better service life if it’s used at the duty cycle for which it was designed. The duty cycle will only take effect after the initial (1st ) tank fill for the day. This air inflator’s duty cycle is 50%. Duty cycle is the proportion of time during which the air inflator is operating compared with not operating. For example, a 50% duty cycle could mean after 30 seconds of operation, motor pumping, the air inflator must be left for 30 seconds resting, motor not pumping. When the motor is pumping the attached air tool can not be used. A simple way to understand the duty cycle is to only use the attached air tool while the air inflator is not pumping. Stop using the attached tool as soon as the air inflator starts pumping.
Use the right toolSelect the right tool for the job. Do not use a tool for a job for which it was not designed. Do not force a small air inflator to do the job of a heavyduty air compressor. Do not use the air inflator for purposes not intended.
Do not abuse the power cordNever yank or pull on the power cord to disconnect it from the mains supply socket. Never carry or pull your air inflator by its power cord. Keep the power cord away from heat, oil, solvents, and sharp edges. Regularly check the plug and cord and if damaged have it replaced by an authorized service facility.
Extension cords and reelsThis air inflator MUST be plugged directly into a 240V AC wall socket. This air inflator is NOT designed to be run off an extension cord/lead. If you need extra distance do NOT use an extension cord, USE A LONGER AIR HOSE. The use of extension cords may cause power voltage loss and will result in damage to the motor. This will NOT be covered under warranty.
Secure the workpieceWhenever possible secure the workpiece using clamps or a vice. It is safer than using your hands or feet and leaves both hands free to control the tool.
Hot componentsBeware many of the components will get hot during use. Never touch any of the metal pipes, pump, or motor as these may burn.
Maintain your air inflator with careFollow the instructions for changing accessories. Check the air inflator power cord periodically and if damaged, have it replaced by an authorized service facility. Keep handles clean, dry, and free from oil and grease. Ensure that ventilation slots are kept clean and free from dust at all times. Blocked ventilation slots or air filters can cause overheating and damage to the motor and this will not be covered under warranty.
Disconnect air inflatorEnsure that the air inflator is disconnected from the mains supply when not in use, before servicing, making adjustments, or when changing any accessories.
Remove adjusting keys and wrenchesForm the habit of always checking to see that any adjusting keys or wrenches have been removed from the air inflator or attached air tools before operating.
Avoid unintentional startingEnsure that the on/off button is in the `OFF’ position before plugging the air inflator into the mains supply.
Protect furnishingsIf using the air inflator inside your house, protect furnishings and floors with a suitable dust sheet.
Fire precautionsWhen using the air inflator inside your house or workshop general fire precautions should be observed. As a precaution, it is recommended that an expert is consulted on obtaining and using a suitable fire extinguisher.
Cleaning your air inflatorAlways disconnect your air inflator from the mains power supply before you commence cleaning. Always ensure that your air inflator has cooled, about one (1) hour, before cleaning and storing. When cleaning your air inflator use only a damp soft cloth. NEVER use liquid or solvents of any type.
PERSONAL SAFETY
ClothingDo not wear loose clothing, jewelry, or anything that could get caught in moving machinery.
HairLong hair should be tied back or contained in a protective covering.
Eye ProtectionThe use of safety goggles is highly recommended (normal glasses are not sufficient for eye protection) when using an air inflator. Prescription glasses do not have safety lenses.
FootwearWhere there is the risk of heavy objects or if there is a risk of slipping on wet or slippery floors, suitable nonslip safety footwear should be worn. Protect your feet from dropping accidents.
Ear ProtectionThe use of ear protection is highly recommended when using air inflators. The continual noise may damage your ears.
Respiratory ProtectionWhen operating any machinery that creates dust, or when spray painting, an approved dust/filter mask must be worn. When machining concrete, man-made fibers, especially MDF (Medium Density Fibreboard), the resin used in these materials can be hazardous to your health. Use an approved face mask with a replaceable filter.
Do Not Over ReachDo not overreach. Keep a proper footing and maintain your balance at all times. Avoid using abnormal stances and awkward body positions.
Stay alertWatch what you are doing, use common sense and never operate an air inflator when you are under the influence, tired, drinking alcohol, taking drugs, or if taking medication that causes drowsiness.
PARTS DIAGRAM
References
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