CHAMPION 100424 27 Ton Full Beam Log Splitter Instructions

CHAMPION 100424 27 Ton Full Beam Log Splitter

Parts Diagram

Parts List

 

#               Part Number                                  Description                         Qty.
1 PMJ25M-01-00 Beam 1
2 G889.1-2000-M12 Lock Nut M12 5
3 G95-2000-12 Washer Ø12 5
4 PMJ25M-02-00 Wedge Slide 1
5 G5782-2000-M12-75 Bolt M12×75(12.9) 1
6 G5783-2000-M8-30 Bolt M8×30 4
7 PMJ25Y-23 JIC90 Joint 1
8 PMJ25M-12 Control Valve 1
9 G818-2000-M8-12 Bolt M8×12 2
10 G859-1987-8 Washer Ø8 2
11 PMJ22J-19 Plate 1
12 PMJ25M-16 Outlet Connector Of Pump 1
13 PMJ25M-29 Right Angle Joiner 2
14 PMJ22M-22 Valve Joiner 1
15 PMJ25M-28 Hydraulic Hose (Valve-Cylinder) 1
16 PMJ25M-08-00 Cylinder 1
17 GJY12-3 R Pin 2
18 PMJ25M-13 Wedge Pin 1
19 PMJ25M-15A High Pressure Hydraulic Hose(Valve-Pump) 1
20 G5781-2000-M10-20 Bolt M10×20 4
21 G93-1987-10 Lock Washer Ø10 10
22 G95-2000-10 Washer Ø10 14
23 PMJ25M-36-00 Log Catcher 1
24 G70.2-2000-M10-30 Bolt M10×30 2
25 PMJ25M-31 Short Log Catcher 1
26 G6170-2000-M10 Nut M10 6
27 PMJ22G-35-00 Right Fender 1
28 PMJ22G-18 Screw NPT 1 in. 1
29 PMJ25M-19 Bolt M18×115 1
30 G1160.2-89 Oil Scale 1
31 PMJ25M-14 Washer 2
32 G95-2000-14 Washer Ø14 1
33 G889.1-2000-M14 Lock Nut M14 1
34 G5782-2000-M12-85 Bolt M12×85 2
35 PMJ22G-34-00 Left Fender 1
36 G5783-2000-M10-25 Bolt M10×25 4
37 PMJ22J-05-02 Axle Cap 2
38 G9459-1988-M20-1.5 Slotted Nut M20×1.5 2
39 L44634 LYC DS Tapered Bearing 4
40 PMJ37N-05-03 Wheel 2
41 PMJ22J-05-01 Cased Seal 2
42 G91-2000-4-32 Cotter Pin Ø4×32 2
43 PMJ25M-04-00 Oil Tank 1
44 PMJ22G-19 Oil Plug 1
45 PMJ22Q-23 Through Joint 1
46 PMJ25M-20-00 Auto Filter Base 1
47 PMJ22G-52 Auto Filter 1
48 PMJ20J-17 Filter Housing “OUT” Connection 1
49 PMJ25Y-22 Low Pressure Hydraulic Hose(Valve-Oil Tank) 1
50 PMJ25M-17 Suction Hose 1
51 J8870-1999-d32 Clamp d32 2
52 G3452.1-92-10-2.65 “O” Ring Ø10×2.65 2
53 PMJ22Q-20A Internal Oil Filter 1
54 PMJ22J-15 Pin 1
55 PMJ25M-03-00 Base Tube 1
56 PMJ22G-30 R Pin 2
57 PMJ22J-10 Pin 1
58 G889.1-2000-M10 Lock Nut M10 1
59 PMJ25M-18-00 Safety Chain With Hook 2
60 PMJ22J-07-00 Front Support Leg 1
61 PMJ22G-40 2-in. Coupler 1
62 G5782-2000-M12-80 Bolt M12×80 2
63 G5782-2000-M10-85 Bolt M10×85 1
 

64

27.103

SN: ≤20020425

 

Engine

 

1

R224P-B00DY SN: 20030001+
65 G6170-2000-M8 Nut M8 4
66 G93-1987-8 Lock Washer Ø8 8
67 G95-2000-8 Washer Ø8 12
68 G5782-2000-M8-40 Bolt M8×40 4
69 G1096-1979-5-36 Flat Key 5×36 1
70 PMJ22G-29 Engine Bushing 1
71 PMJ22G-28 Engine Connector 1
72 PMJ22G-27 Gear Pump Stand 1
73 ASME-B18.2.1-1996

-516-24-1

Bolt 5/16 in.-24×1 in. 4
74 G818-2000-M4-10 Cross Head Screw M4×10 4
75 G859-1987-4 Lock Washer Ø4 4
76 G848-1985-4 Washer Ø4 4
77 PMJ22G-32 Connector Cover 1
78 G77-2000-M6-10 Screw M6×10 1
79 PMJ22G-26 Gear Pump Connector 1
80 G1096-1979-3.18-25.4 Flat Key 3.18×2.54 1
81 PMJ22J-14 Gear Pump 1
82 G889.1-2000-M8 Lock Nut M8 4
83 PMJ25Y-24 135 Degree Tapered Hydraulic Fitting 1
82 G889.1-2000-M8 Lock Nut M8 4

Engine Parts Diagram 27.103

Engine Parts List 27.103
#               Part Number                                  Description                         Qty.
1 1.5789.0608 Flange Bolt M6 × 8 5
2 22.061100.00.1 Cover, Recoil Starter, Black 1
3 21.061005.00 Spring, Recoil Starter 1
4 2.10.003.1 Rope Ø4 × 1550, Black 1
5 21.061001.01 Reel, Recoil Starter 1
6 45.060003.00 Spring, Ratchet 2
7 45.060002.00 Starter Ratchet, Steel 2
8 45.060009.00 Spring Guide, Ratchet 1
9 45.060007.00 Ratchet Guide 1
10 45.060008.00 Screw, Ratchet Guide 1
11 1.5789.0612 Flange Bolt M6 × 12 8
12 27.080100.05.48 Fan Cover, Yellow 1
13 2.05.002 Clamp Ø9.5 × 5 1
14 21.061300.00 Handle, Recoil, Soft 1
15 2.02.006 Nut M14 × 1.5 1
16 83.060001.01 Pulley, Starter 1
17 27.080001.00 Cooling Fan 1
18 24.120100.06 Flywheel 1
19 2.11.001 Oil Seal Ø25 × Ø41.3 × 6 2
20 2.03.020.1 Washer Ø6.2 × Ø15 × 0.5, Black 2
21 21.110100.00 Gear, Governor 1
22 21.110013.00 Shaft, Governor Gear 1
23 21.110011.00 Clip, Governor Gear 1
24 21.110012.01 Bushing, Governor Gear 1
25 23.080600.00 Air Guide, Right 1
26 2.08.037 Drain Bolt M10 × 1.25 × 25 2
27 2.03.016 Washer Ø10 × Ø16 × 1.5, Drain Bolt 2
28 27.030100.00 Crankcase 1
29 21.120400.01 Diode Assembly 1
30 27.131017.04 Main Jet, Standard 1
27.131017.04.01 Main Jet, Altitude /
31 21.127000.02 Oil Level Sensor 1
32 27.050200.00 Connecting Rod 1
33 27.050100.01 Crankshaft, Q 1
34 1.276.6205 Bearing 6205 2
35 24.030008.00 Gasket, Crankcase Cover 1
36 22.031000.00.48 Oil Dipstick Assembly, Yellow 1
37 24.030007.00 Cover, Crankcase 1
38 1.5789.0832 Flange Bolt M8 × 32 6
39 22.031000.01.48 Oil Filler Cap, Yellow 1
40 23.110005.01 Spring, Throttle Return 1
41 27.110003.00 Arm, Governor 1
42 1.6177.06 Flange Nut M6 3
43 2.03.021.1 Washer, Ø6.4 × Ø13 × 1, Black 1
44 21.110001.00 Shaft, Governor Arm 1
45 22.123000.02 Ignition Coil 1
46 1.5789.0625 Flange Bolt M6 × 25 2
47 23.110006.00 Rod, Governor 1
48 27.110007.01 Spring, Governor 1
49 2.08.040 Bolt M6 × 21, Governor Arm 1
50 21.110008.00 Pin, Shaft 1
51 24.111008.01.48 Grip Sheath, Speed Governor, Yellow 1
52 24.111000.01 Control Assembly 1
53 25.040013.00 Lifter, Valve 2
54 2.04.001 Dowel Pin Ø9 × 14 2
55 27.041000.01 Camshaft 1
56 2.14.012 Woodruff Key 4 × 7.5 × 19 1
57 27.050005.00 Piston 1
58 23.050003.00 Pin, Piston 1
59 2.09.001 Circlip Ø18 × Ø1 2
60 27.050303.00 Ring, Oil 1
61 27.050302.00 Ring, Second Piston 1
62 27.050301.00 Ring, First Piston 1
63 27.030009.01 Gasket, Cylinder Head 1
64 2.04.003 Dowel Pin Ø10 × 14 2
65 23.040002.02 Valve, Intake 1
66 23.040006.02 Valve, Exhaust 1
67 26.080400.00 Air Guide, Lower 1
68 2.15.002(F6RTC) Spark Plug F6RTC 1
69 1.5789.0865 Flange Bolt M8 × 65 3
70 23.040017.00 Oil Seal, Valve 2
71 21.040003.00 Spring, Valve 2
72 21.040007.00 Retainer, Exhaust Valve Spring 1
73 21.040001.00 Retainer, Intake Valve Spring 1
74 21.040008.00 Rotator, Exhaust Valve 1
75 24.040202.00 Shaft, Rocker Arm 1
76 22.040009.00 Rocker Arm 2
77 22.040012.00 Screw, Valve Adjustment 2
78 21.040021.00 Nut M6 × 0.5, Lock 2
79 1.97.1.06 Washer Ø6 2
80 1.6177.1.06 Flange Nut M6 2
81 24.040201.00 Retainer, Rocker Arm 1
82 23.040010.00 Bolt, Rocker Arm 2
83 24.040004.00 Guide Plate, Push Rod 1
84 27.040005.00 Push Rod 2
85 21.020002.01 Gasket, Cylinder Head Cover 1
86 24.021000.00 Cover, Cylinder Head 1
87 21.020001.00 Breather Tube 1
88 1.5789.0615 Flange Bolt M6 × 15 4
89 2.01.010 Stud Bolt M8 × 35 2
90 26.100001.00 Gasket, Exhaust Pipe 1
91 1.16674.0510 Flange Bolt M5 × 10 2
92 1.848.05 Washer Ø5 2
93 1.93.05 Lock Washer Ø5 2
94 24.101202.00 Muffler Protector 1
95 46.101300.05 Muffler Screen 1
96 1.818.0406 Screw M4 × 6 4
97 1.9074.4.0510 Screw/Washer Assembly M5 × 10 2
98 24.101100.00 Muffler Assembly 1
99 2.08.154 Flange Bolt/Washer Assembly M6 x 20 3
100 1.6175.08 Nut M8 2
101 1.848.08 Washer Ø8 2
102 1.93.08 Lock Washer Ø8 2
103 26.010100.01 Cylinder Head, 224cc 1
104 2.01.009 Stud Bolt M6 × 110 2
105 24.130002.00 Gasket, Insulator 1
106 23.130001.00 Insulator, Carburetor 1
107 22.130003.00 Gasket, Carburetor 1
108 27.131000.04 Carburetor 1
27.131000.09
109 21.130004.00 Gasket, Air Cleaner 1
110 21.130100.00 Choke Handle 1
111 24.091100.01 Base, Air Cleaner 1
112 1.5789.0620 Flange Bolt M6 × 20 2
113 24.091003.02 Element, Air Cleaner 1
114 24.091200.02 Cover, Air Cleaner 1
115 24.091600.01 Screw Cap, Air Clean Cover 2
116 2.12.001 Buffer Ø7.5 × 7.5 1
117 2.06.006 Clamp Ø7 × Ø1 1
118 22.070013.00 Pipe, Air Cleaner 1
119 24.091000.02 Air Cleaner Assembly 1
120 24.101000.00.2 Muffler Assembly 1
121 22.061000.00 Recoil Assembly 1
122 24.070100.02 Cap, Fuel Tank 1
123 81.070301.00 Fuel Filter, Fuel Tank 1
124 2.08.156 Flange Bolt/Washer Assembly M6 × 33 1
125 24.071000.01.1 Fuel Tank 1
126 21.070600.03 Fitting, Fuel Tank 1
127 2.06.016 Clamp Ø8.7 × b8 1
128 24.070400.00 Fuel Valve 1
129 24.070011.01 Pipe, Ø4.5 × (30 + 30) 1
130 24.070010.00 Veil, Fuel Tank 1
131 5.1010.003.3 Ignition Switch, Red 1
132 24.070001.00 Fuel Knob 1
133 1.818.0412 Bolt M4 × 12 1
134 1.16674.0512.2 Flange Bolt M5 × 12 1
135 2.06.007 Clamp Ø8 × b6 3
136 24.070011.00 Fuel Pipe Ø4.5 × Ø9.5 × 230 1
137 2.08.121 Flange Bolt M10 × 65 1
138 22.070014.00 Pipe, Reversal Valve 1
139 24.070700.00 Carbon Canister, 45cc 1
140 1.845.2995 Screw ST2.9 × 9.5 2
141 2.03.037 Washer Ø3.2 × Ø14 × 1 2
142 1.5789.0612.3 Flange Bolt M6 × 12 2
143 24.040200.00 Rocker Arm Assembly 1

Engine Parts Diagram R224P

Engine Parts List R224P
#               Part Number                                  Description                         Qty.
1 90001-0612-0101 Hexagon Flange Bolt, M6 × 12, Blue White Zinc 8
2 12410-Z440110-0001 Cylinder Head Cover Subassembly, Blue White Zinc 1
3 12004-Z440110-00A0 Cylinder Head Cover Gasket 1
4 17004-Z440110-0002 Tube, Breather, Ø8 × Ø12 × 90 1
5 14312-Z010110-0000 Valve Lock Nut 2
6 14314-Z010110-0000 Valve Adjusting Nut 2
7 14311-Z010110-0000 Valve Rocker 2
8 14313-Z010110-0000 Valve Adjusting Bolt 2
9 14090-Z010110-0000 Lifter Stopper Plate Subassembly, Blue White Zinc 1
10 12003-Z010110-0001 Cylinder Head Bolt, M8 × 60, Blue White Zinc 4
11 12109-Z810110-0000 Valve Lock Clamp 4
12 12112-Z810210-0000 Valve Spring Retainer 2
13 12103-Z010110-0000 Valve Spring 2
14 12101-Z810210-0000 Seal Guide 1
15 12140-Z810210-00A0 Cylinder Head Subassembly 1
16 30010-Z010110-0000 Spark Plug, F6RTC 1
17 12131-Z950210-0000 Cylinder Head Gasket 1
18 90502-1114-00A0 Pin, 11 × 14 2
19 14071-Z440110-0000 Valve Lifter 2
20 12121-Z810120-0000 Exhaust Valve 1
21 12111-Z810110-0000 Inlet Valve 1
22 14081-Z040110-0000 Valve Tappet 2
23 13200-Z140210-00A9 Piston Ring Assembly 1
24 13122-Z510210-0000 Piston Pin Clip 2
25 13111-Z810120-00A0 Piston 1
26 13121-Z810110-0000 Piston Pin, Ø13 × Ø45.9 1
27 13010-Z810210-00A0 Connecting Rod 1
28 11310-Z810120-00A9 Crankcase Subassembly 1
29 90682-Z300110-0001 Oil Seal, Ø25 × Ø41.25 × 6 2
30 90408-Z010110-00A0 Washer, Ø10 × Ø15.8 × 1.5 2
31 11007-Z010110-0001 Drain Plug Bolt, M10 × 1.25 × 15, Blue White Zinc 2
32 16400-Z810210-0000 Governor Gear Assembly 1
33 90547-0205-00 Bearing 2
34 37060-Z010120-0001 Engine oil Sensor, W/O Nut 1
35 90001-0614-01A0 Hexagon Flange Bolt, M6 × 14, Blue White Zinc 2
36 90305-Z010210-0101 Hexagon Flange Nut, M10, Blue White Zinc 1
37 16061-Z010110-0000 Governor Arm 1
38 90408-Z010210-00A0 Washer, Ø6.2 × Ø15 × 0.6 1
39 90501-Z010110-0001 Pin, Blue White Zinc 1
40 16070-Z010110-0001 Governor Support Subassembly, Blue White Zinc 1
41 90305-0600-3101 Hexagon Flange Nut, M6, Blue White Zinc 3
42 16072-Z010110-0001 Governor Support Bolt, M6 × 21, Blue White Zinc 1
43 16063-Z810110-0001 Spring, Governor 1
44 16062-Z010110-0001 Governeor Rod, Blue White Zinc 1
45 16012-Z010310-0000 Throttle Valve Returning Spring 1
46 16520-Z012510-0100 Throttle Control Assembly, Blue White Zinc 1
47 90001-0610-0101 Hexagon Flange Bolt, M6 × 10, Blue White Zinc 5
48 14200-Z810310-0000 Camshaft Assembly 1
49 13300-Z812110-0000 Crankshaft Assembly 1
50 11001-Z440110-00A0 Crankcase Gasket 1
51 90502-0912-00A0 Pin, 9 × 12 2
52 15010-Z290110-L401 Oil Dipstick Subassembly 2
53 11411-Z440410-00A0 Crankcase Cover 1
54 90001-0832-0101 Hexagon Flange Bolt, M8 × 32, Blue White Zinc 6
55 13510-Z440410-0000 Flywheel Subassembly 1
56 19352-Z440110-0001 Impeller 1
57 28002-Z0L0110-0000 Starter Pulley, Blue White Zinc 1
58 13501-Z010110-00A0 Flywheel Nut, M14 × 1.5, Blue White Zinc 1
59 30400-Z441010-0001 Ignition Coil 1
60 90001-0625-01A0 Hexagon Flange Bolt, M6 × 25, Blue White Zinc 2
61 19304-Z010610-0001 Cylinder Body Shroud, Blue White Zinc 1
62 90684-Z010510-0000 Clip 1
63 19340-Z011010-0000 Lower Shield, Blue White Zinc 1
64 90001-0616-01A0 Hexagon Flange Bolt, M6 × 16, Blue White Zinc 1
65 37050-Z010210-0001 Oil Protector, Blue White Zinc 1
66 28110-Z810310-L400 Shroud 1
67 35555-Z810110-0000 Switch Connector Grounding Wire 1
68 35541-Z010610-0000 Stop Engine Connecting Wire 1
69 35540-Z010610-R901 Stop Engine Switch Subassembly 1
70 28200-Z141210-H200 Recoil Starter Assembly 1
71 90408-0600-03 Washer, Black Zinc 3
72 90001-0608-03 Hexagon Flange Bolt, M6 × 8, Black Zinc 3
73 12110-Z810120-0099 Valve Set 1
74 90203-Z010110-0000 Stud, M8 × 34, Black Zinc 2
75 18001-Z440110-00A0 Exhaust Gasket 1
76 18100-Z140411-0003 Muffler Assembly 1
77 90303-0800-3101 Hexagon Nut, M8, Blue White Zinc 2
78 90204-Z620110-00A0 Stud, M6 × 115, Black Zinc 2
79 16002-Z010110-0000 Carburetor Insulator Gasket 1
80 16003-Z010110-0000 Carburetor Insulator Plate 1
81 16001-Z010110-0000 Carburetor Gasket 1
82 16100-Z811411-00M3 Carburetor Assembly 1
83 17001-Z010210-0000 Air Cleaner Gasket 1
84 17100-Z011910-00A1 Air Cleaner 1
85 17151-Z2M0110-0000 Air Cleaner Element 1
86 90305-0600-33 Hexagon Flange Nut, M6, Black Zinc 2
87 90007-0630-A1A0 Hexagon Flange Bolt, M6 × 30, Blue White Zinc 1
 

88

16161-Z152010-0000 Main Jet, Standard 1
16161-Z151810-0000 Main Jet, Altitude 3000-6000 Feet /
16161-Z151610-0000 Main Jet, Altitude 6000-8000 Feet /
89 16112-Z010110-0000 Seal Ring, Float 1
90 90681-Z0106100-0000 Seal Ring 1
91 16620-Z810310-H200 Fuel Tank 1
92 16680-Z010210-0000 Fuel Tank Oil Outlet Subassembly 1
93 90740-Z010510-00A1 Clamp 1
94 90686-Z010710-00M1 Fuel Pipe, Ø4.5 × Ø8.5 × 160 1
95 30431-Z010110-0003 Rubber Jacket, Ø9.5 × Ø11 × 90, Black 1
96 90521-U060110-00A0 Key 1
97 90722-Z2R0110-0000 End Plug 1
98 16730-Z440810-LK01 Fuel Tank Cap 1
99 16652-Z010810-0001 Fuel Strainer 1
100 37200-Z810210-0001 Fuel Gauge 1
101 90685-Z030610-01A1 Clamp, Ø8 × 7 × 0.6 1
102 90001-0630-0101 Hexagon Flange Bolt, M6 × 30, Blue White Zinc 1

References

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