CHAMPION 200929 9500W WIRELESS REMOTE START GENERATOR Instructions

Champion Power Equipment, Inc., Santa Fe Springs, CA the USAMODEL #200929PARTS INFORMATION9500W WIRELESS REMOTE START GENERATORSERIAL NUMBER RANGE: ALL

To order replacement parts please visit:shop.championpowerequipment.comor call 1-877-338-0999.

GENERATOR PARTS DIAGRAM

GENERATOR PARTS LIST

# Part Number Description Qty.
1 90007-0625-0301 Hexagon Flange Bolt, M6 x 25, Black Zinc 4
2 90408-Y020110-0005 Flat Washer, 06, Black Zinc 4
3 ELLJEJ-YXZJ-F000 Fuel Tank Assembly – See Figure F 1
4 90685-D080-0E/10 Clamp, 08 x 00.6 x 7 2
5 90698-Y1Z0110-0002 Protective Rubber Sleeve 2
6 ELLJEJ-JJZJ-H000 Frame Assembly – See Figure H 1
7 90685-YJ30110-0200 Clamp, 09.5×08 1
8 16805-YJ90110-0000 Tube, Evaporative to Air Cleaner 1
9 90685-D090-OEAO Clamp, 09 x 00.8 x 8 2
10 82153-YGMO210-00A0 Heat Film, Fuel Tank 1
11 90305-0600-3301 Hexagon Flange Nut, M6, Black Zinc 2
12 82153-YGM0110-00A0 Heat Film, Carbon Canister 1
13 16801-YDK0110-00A1 Carbon Canister, 750cc 1
14 90001-0612-0305 Hexagon Flange Bolt, M6 x 12, Black Zinc 1
15 17003-YJ70110-0100 Bracket, Air Cleaner Support 1
16 31114HYGM0110-0001 DC Wire Harness, Engine 1
17 31115-Y6D0110-0001 Strap, Battery 1
18 31112HYGMO210-0000 DC Wire Harness, Battery 1
19 31110-Y9X0110-00A0 Battery, 12V/14Ah 1
20 90026-0408-09 Hexagon Flange Bolt, M6 x 25, White Zinc 4
21 18250-YGM0110-0000 Spark Arrestor 1
22 80019-YJP0210-H7A0 Guide Hood, Muffler 1
23 90007-0612-A301 Hexagon Flange Bolt, M6 x 12, Black Zinc 4
24 18100-YGMO211-H7A0 Muffler 1
25 90001-0816-0109 Hexagon Flange Bolt, M8 x 16, White Zinc 2
26 90001-0816-0305 Hexagon Flange Bolt, M8 x 16, Black Zinc 2
27 18030-YJ70110-0900 Bracket, Muffler Support, White Zinc 1
28 18101-Z0D0310-00A0 Muffler Gasket 1
29 90303-0800-0301 Nut, M8, Black Zinc 2
30 R500DV000FB-CMP308 Engine Assembly – See Figure B 1
31 ELLJEJ-DJZJ-E000 Alternator Assembly – See Figure E 1
32 90001-0625-0305 Hexagon Flange Bolt, M6 x 25, Black Zinc 1
33 30009-Y910110-0000 Grounding Wire 1
34 90312-0600-0301 Wing Nut, M6, Black Zinc 1
35 90415-0600-Z301 Lock Washer, Toothed, Black Zinc 1
36 90408-0600-E305 Flat Washer, Black Zinc 3
37 90303-0600-3305 Hexagon Nut, M6, Black Zinc 1
38 90403-0600-0305 Spring Washer, Black Zinc 2
39 90007-0616-A305 Hexagon Flange Bolt, M6 x 16, Black Zinc 4
40 35610-YGM0410-H200 Control Panel Assembly – See Figure G 1
41 39024-YGM0110-0000 Remote Key Fob 1
42 ELLJEJ-XS0-0000 Muffler Assembly 1

ENGINE PARTS DIAGRAM

ENGINE PARTS PART LIST

# Part Number Description Qty.
1 90001-0612-0101 Hexagon Flange Bolt, M6 x 12, White Zinc 4
2 12410-ZOD0110-01A0 Cylinder Head Cover, White Zinc 1
3 12004-Z0J0510-0000 Cylinder Head Cover Gasket 1
4 12003-ZON0110-0100 Cylinder Head Bolt, M10 x 85, White Zinc 4
5 R500DV-OGT-0000 Cylinder Head – See Figure C 1
6 30010-Z010110-0040 Spark Plug, F6RTC 1
7 90502-1220-0040 Pin, 012 x 20 2
8 14081-Z080110-0000 Valve Tappet 2
9 13200-Z000110-0009 Piston Ring Assembly 1
10 13111-Z000110-0009 Piston 1
11 13010-ZOD0110-00A0 Connecting Rod Assembly
12 90804-Y5Z0210-0001 Stop Block 1
13 90685-Z130210-0100 Clamp, 017 x 14, White Zinc 1
14 17004-Z000310-0000 Tube, Breather, 012.5×016 x 108 1
15 14070-Z000110-0000 Valve Lifter, 06 x 191 2
16 13122-Z100110-0000 The clip, Piston Pin 2
17 13121-Z000110-0000 Piston Pin 1
18 11310-Z000110-0BAO Crankcase Subassembly 1
19 90548-0202-00A0 Bearing, 6206 2
20 13300-ZOD0110-00A0 Crankshaft Assembly 1
21 13401-ZOD0110-0000 Balancing Shaft 1
22 90502-0812-00A0 Pin, 08 x 12 2
23 11001-ZOD0110-0000 Crankcase Gasket 1
24 16400-Z100110-0000 Governor Gear Assembly 1
25 90547-6208-00A1 Bearing, 6208 1
26 15010-ZOD0110-L400 Oil Dipstick, PMS 109C 1
27 11411-Z000110-0BAO Crankcase Cover 1
28 90001-0840-03 Hexagon Flange Bolt, M8 x 35, Black Zinc 9
29 90682-Z0J0110-0001 Oil Seal, 052 x 040 x 9 2
30 14200-Z000110-00A9 Camshaft Assembly 1
31 28101-Z080110-0001 Plug, Rubber 1
32 11007-Z080110-0300 Drain Plug Bolt, M12 x 18, Black Zinc 2
33 09100-Z170310-0100 Starter Motor Assembly 1
34 90684-Z080110-0001 Clamp, 08 2
35 28110-Z710210-L401 Cover, Engine Fan 1
36 90001-0612-03 Hexagon Flange Bolt, M6 x 12, Black Zinc 9
37 28261-Z980110-0001 Retainer Ring, Recoil Starter 1
38 28200-Z590110-H200 Recoil Starter Assembly 1
39 90001-0620-03 Hexagon Flange Bolt, M6 x 20, Black Zinc 3
40 90001-0835-0102 Hexagon Flange Bolt, M8 x 35, White Zinc 2
41 19306-ZOD0110-0100 Air Deflector, Crankcase, White Zinc 1
42 90001-0610-03 Hexagon Flange Bolt, M6 x 10, Black Zinc 2
43 90412-Z080110-00A0 Washer, 021 x 012 x 2 2
44 19304-Z100210-0101 Cylinder Body Shroud 1
45 13510-ZOD0410-0000 Flywheel 1
46 19352-Z100120-00A2 Engine Fan 1
47 30400-Z190210-00A0 Ignition Coil 1
48 90001-0628-01A0 Hexagon Flange Bolt, M6 x 28, White Zinc 2
49 28002-ZOD0110-0000 Starter Pulley, White Zinc 1
50 13501-Z080110-00A0 Flywheel Nut, M16 x 1.5, White Zinc 1
51 R500DV-HYQ-0003 Carburetor Assembly – See Figure D 1
52 17100-ZOD0210-0000 Air Cleaner Assembly 1
53 17151-ZOD0210-0000 Element 1, Air Cleaner 1
54 17151-ZOD0310-0000 Element 2, Air Cleaner 1
55 90305-0600-33 Hexagon Flange Nut, M6, Black Zinc 3
56 16061-ZOD0110-0000 Governor Shaft 1
57 90412-Z080210-00A0 Washer, 08.4 x 019.5 x 0.8 2
58 16070-Z100120-0001 Governor Arm, White Zinc 1
59 16072-Z010310-0000 Bolt, M6 x 21, Governor Arm, White Zinc 1
60 16063-ZOD0110-0100 Spring, Governor, 01.8 x 019.5 x 136 1
61 90682-Z100210-0001 Oil Seal, 014 x 08 x 4 1
62 90501-Z010110-0001 Pin, White Zinc 1
63 16012-Z080110-0000 Throttle Returning Spring 1
64 16062-Z100110-0001 Govemeor Rod, White Zinc 1
65 16520-ZOD0110-0100 Air Guide, Engine Fan, White Zinc 1
66 90305-Z010210-0300 Hexagon Flange Nut, M10, Black Zinc 1
67 37060-Z080120-0000 Engine oil Sensor, W/O Nut 1
68 90001-0616-01A0 Hexagon Flange Bolt, M6 x 16, White Zinc 2
69 90684-Z030120-0001 Clip, 06 x 10.6 x 100
70 90685-Z0D0110-0100 Clamp, 016 x 1.6 1
71 90001-0516-01 Hexagon Flange Bolt, M5 x 16, White Zinc 2
72 30500-Z170120-0000 Starter Relay 1

CYLINDER HEAD PART DIAGRAM

CYLINDER HEAD PART LIST

# Part Number Description Qty.
1 14310-Z0D0110-0000 Rocker Arm Assembly 2
2 14318-Z990111-00A0 Rocker Arm Shaft Assembly 2
3 90001-0612-03 Hexagon Flange Bolt, M6 x 12, Black Zinc 1
4 12419-Z950310-0000 Pin Limit Plate, Cylinder Head Cover 1
5 12104-Z010110-0000 Lash Cap, Valve 2
6 12109-Z0D0110-00A0 Valve Lock Clamp, 05.5×09 4
7 12112-ZOD0110-0000 Valve Spring Retainer 2
8 12103-Z990110-0000 Valve Spring 2
9 12101-Z020110-0000 Valve Seal Guide 1
10 12140-ZOD0210-0BA9 Cylinder Head 1
11 90204-Z100410-00A0 Stud, M6/M8 x 110, Black Zinc 2
12 90203-Z010110-0301 Stud, M8 x 34, Black Zinc 2
13 12131-ZOD0210-0000 Cylinder Head Gasket 1
14 12121-Z0D0210-00A0 Exhaust Valve 1
15 12111-Z0D0210-00A0 Intake Valve 1

CARBURETOR PART DIAGRAM

 

CARBURETOR PART LIST

# Part Number Description Qty.
1 17002-Z0D0110-0000 Gasket, Inlet 1
2 16003-Z0D0110-0001 Carburetor Insulator Plate 1
3 16001-Z100110-0000 Carburetor Gasket 1
4 16100-Z0D0511-00M0 Carburetor Assembly 1
5 17001-Z0D0110-0000 Air Cleaner Gasket 1
6 90685-Z030610-01A1 Clamp, 08 x 0.6 x 7, White Zinc 1
7 90686-Z510110-00M1 Fuel Tube, 04.5 x 08.5 x 190 1
8 16108-Z080110-0000 Valve, Solenoid 1
9 16112-Z080110-0000 Seal Ring, Float 1
10 16161-Z000110-00A0 Main Jet(H128x0.39), Standard 1
16161-Z191210-00A2 Main Jet(H128x0.41), Altitude 3000-6000 F eet /
16161-Z100410-00A2 Main Jet(H128x0.43), Altitude 6000-8000 Feet /
11 90681-Z010110-0000 Seal Ring 1

ALTERNATOR PART DIAGRAMALTERNATOR PART LIST

# Part Number Description Qty.
1 31330-YGM0110-0000 Rotor, AL, 0204 x 158 1
2 31310-YGM0310-0000 Stator, AL, 0204 x 158 1
3 31303HY090110-0000 Terminal Block 1
4 31320-YGM0110-0000 Carbon Brush Assembly 1
5 90001-0516-0105 Hexagon Flange Bolt, M5 x 16, White Zinc 6
6 30049-Y950110-0101 Bolt, M10 x 285, Rotor, White Zinc 1
7 30048-Y950110-0100 Bolt, M6 x 199, Stator, White Zinc 4
8 30060-YGM0110-0000 AVR 1
9 51124-YJ70110-0100 Mounting Bracket, White Zinc 1
10 90007-0512-A301 Hexagon Flange Bolt, M5 x 12, Black Zinc 2
11 30009-YJ70110-0000 Grounding Wire 1
12 90303-0500-31A0 Type 1 hexagon nut, M5, White Zinc 2
13 90403-0500-03 Spring Washer, Black Zinc 2
14 31300-YGM0310-0000 Alternator Assembly, AL, D204 x 158 1
15 30023-YC20110-00A0 Stopper, Motor Right Cover 1
16 30024-Y730110-0001 Vent, Alternator Fan 1
17 90001-0510-0105 Hexagon Flange Bolt, M5 x 10, White Zinc 1
18 30021-YJ70111-00A0 End Housing 1
19 31316HYGM0110-0600 Bolt, Stator, M5 x 235 2
20 90408-Y030110-0100 Flat Washer, White Zinc 1
21 30022-YJ70110-L400 Cover, End Housing 1
22 90001-0612-0305 Hexagon Flange Bolt, M6 x 12, Black Zinc 1
23 90001-0512-0901 Hexagon Flange Bolt, M5 x 12, White Zinc 2
24 90727-Y020110-00A0 Tie, 4×200 2
25 90408-0500-E1A0 Flat Washer, 05, Black Zinc 2

FUEL TANK PART DIAGRAM

FUEL TANK PART LIST

# Part Number Description Qty.
1 16804-YGM0110-0000 Tube, Fuel Tank Vent, 04.5 x 08.5 x860 1
2 16652-YGM0110-00A0 Fuel Filter 1
3 16601-Y020120-0001 Vibration Mount 1, 012.5 x 16, Fuel Tank 4
4 90683-Y020110-0005 Bushing, White Zinc 4
5 16620-YGM0110-L4A0 Fuel Tank, 29.1 L 1
6 16750-Y020211-0001 Fuel Valve Assembly 1
7 90740-Z010610-00A1 Clamp, 09 1
8 15150-YGKO110-00A0 Valve, Reversal 1
9 16730-YGM0110-00A0 Fuel Tank Cap 1
10 37200-YGM0110-00A0 Fuel Gauge 1
11 30431-YCM0310-0001 Rubber Sleeve, Fuel Tube, 09.5 x 011 x 150 1

OUTLET PANEL PART DIAGRAM

OUTLET PANEL PART LIST

# Part Number Description Qty.
1 35680-YGM0310-0200 Housing, Control Panel 1
2 90803-Y030110-0000 Indicator Lamp 1
3 35614-Y4D0210-0000 L14-30R Receptacle, 30A, 125V/250V 1
4 35654-YGKO610-0000 Receptacle Cover, L14-30R 1
5 35654-YGKO110-0000 Cover, Push Botton 4
6 31234-YGKO110-0000 30Amp Circuit Breaker, Push Botton 2
7 31234-YBE0210-0000 20Amp Circuit Breaker, Push Botton 2
8 30008-YGKO210-0000 OVF Module 1
9 30007-Y9X0210-0000 Charging Module 1
10 35646-YHB0110-0000 Reset Button 1
11 35000-Y8E0110-0000 Switch Assembly 1
12 30008-YGMO210-0000 OVF Module 1
13 35632-YGMO211-0000 Intelligauge, INT1AOF 1
14 35627-YGM0310-0000 39.5Amp Circuit Breaker, 2P Flip 1
15 35614-Y4D0310-0000 14-50R Receptacle, 50A, 125V/250V 1
16 35614-Y9X0110-0000 5-20R GFCI Receptacle, 20A, 125V/125V 2
17 90305-0400-71A0 Hexagon Flange Nut, M4, White Zinc 10
18 35654-YGKO810-0000 Receptacle Cover, 14-50R 1
19 35654-YGKO910-0000 Receptacle Cover, 5-20R 2
20 35650-YGM0110-H200 Control Panel 1
21 35160-Y7CO210-0000 Switch Assembly 1
22 35660HYGM0410-0000 Wire Harness, Control Panel 1
23 35621-Y020110-0000 Rectifier Bridge 1
24 35720-YHD0110-0000 CO Module 1
25 90107-4216-01A0 Self Tapping Screw, ST4.2 x 16, White Zinc 2

FRAME ASSEMBLY PART DIAGRAM

FRAME ASSEMBLY PART LIST

# Part Number Description Qty.
1 51100-YGM0111-H2A0 Frame 1
2 90306-1000A0301 Hexagon Flange Nut, M10, Black Zinc 4
3 51012HY030120-0000 Vibration Mount 1, Frame 4
4 90501-Y2C0110-03A1 R-Clip, Black Zinc 2
5 44001-V580110-L401 Cover, Hub Decorated 2
6 44020-YGM0110-0300 Roll Pin, 016 x 95, Black Zinc 2
7 44110-YGM0110-L400 Wheel, 9.5 in,PMS 109C 2
8 90305-0800-3305 Hexagon Flange Nut, M8, Black Zinc 7
9 51016-YGM0110-H2A0 Support Leg 1
10 90001-0816-0305 Hexagon Flange Bolt, M8 x 16, Black Zinc 2
11 51014-YGM0110-0000 Vibration Mount, Support Leg 2
12 24329-YGMO210-H2A0 Heat Shield 1
13 90001-0612-0305 Hexagon Flange Bolt, M6 x 12, Black Zinc 2
14 90504-Y9X0110-0305 Pin Shaft 2
15 90583-YGKO110-03A0 R-Clip, 02 x 38, Black Zinc 2
16 54110-YGM0110-H2A0 Handle, 025 x 1.2 1
17 90722-YEC0110-0001 Plug, End 2
18 54101-YGM0110-L400 Handle Grip 1
19 90103-0416-5301 Screw, M4 x 16, White Zinc 2
20 90001-0816-0305 Hexagon Flange Bolt, M8 x 16, Black Zinc 1
WIRING DIAGRAM

References

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