CHAMPION 200978 Dual Fuel Open Frame Inverter User Guide

Champion Power Equipment, Inc., Santa Fe Springs, CA USA

MODel #200978

PARTS INFORMATION4500W DuAl Fuel OPeN FRAMe INveRTeRSeRIAl NuMBeR RANGe: All

To order replacement parts please visit:shop.championpowerequipment.comor call 1-877-338-0999.

INVERTER PARTS DIAGRAM

INVERTER PARTS lIST

# Part Number Description Qty.
1 100712234 Cover, Dial Knob 1
2 100031845-0002 Screw M4 x 12 3
3 100725108 Fuel Dial 1
4 100725109 Mounting Seat, Fuel Dial 1
5 100032963-0003 Self-tapping Screw ST3.5 x 13 4
6 100725112 Slide Block, Fuel Switch 1
7 100728457 Fuel Valve 1
8 100062546 Wire Clip B 2
9 100730997 Fuel Tube, 04 x 08 x 255 1
10 100725113 Stopper, Fuel Dial 1
11 100726676 Choke Lever Rack 1
12 100725010 Deco Trim, Recoil 1
13 100010954-0001 Screw M5 x 12 2
14 100010909-0003 Washer 05, GB97.1 8
15 5.1830.022 CO Shutdown Module 1
16 100011264-0002 Flange Bolt M6 x 16 4
17 100725111 Spring, Fuel Dial 1
18 100011002-0003 Self-tapping Screw ST4.2 x 19 2
19 100011065-0002 Flange Nut M4 4
20 100727490-0001 Panel Assembly, See Figure F 1
21 100011264-0003 Flange Bolt M6 x 16 1
22 100011518-0001 Flange Bolt M5 x 14 4
23 100725872 Bracket, Inverter Module, Right 1
24 100011261-0004 Flange Bolt M6 x 12 11
25 100725013 Protective Cover, Inverter Module 1
26 100011266-0003 Flange Bolt M6 x 20 4
27 100726330 Vent Tube, Long 1
28 100005148 Clamp 08 6
29 100725015 Vent Tube, Short 1
30 100011260-0005 Flange Bolt M6 x 10, GB5789 2
31 100157588 Carbon Canister, 320 cc 1
32 100000658 Clamp 1
33 100005159 Clamp 010.5 x 8 1
34 100725861 Bracket, Inverter Module, Left 1
35 100731716 Inverter Module, 120V 60Hz 1
36 100735082 Fuel Tank Assembly, See Figure E 1
37 100010437-0001 Washer 06.5 x 1.5 x 018.2 4
38 100011267-0002 Flange Bolt M6 x 22 4
39 100009075 Sheath, Vent Tube 1
40 100715708 LPG Hose with Regulator 1
41 100730438 Frame Assembly – See Figure C 1
42 1ZC7DFSO4 Engine, 224 cc, See Figure B 1
43 100158476 Holder, Air Cleaner 1
44 100729582 Nut M16 x 1.5 1
45 100728967 Spring, Choke Level 1
46 100155005 12VDC USB Adapter 1
47 100729994 Grounding Wire 1
48 100055592-0005 Flange Bolt M6 x 10 1
49 100715460 Fuel Solenoid Valve Controller 1
50 100011260-0003 Flange Bolt M6 x 10 2
51 100729982 Control Panel Housing 1
52 100715007 Mounting Cover, Gas Pressure Valve 1
53 100725011 Shipping Bracket 3
54 100713834 Rectifier Bridge, Capacitance 1
55 100011422-0004 Flange Nut M8, GB6170 2
56 100726331 Insulation Foam 1
57 100058175 Gasket, Muffler,Graphite 1
58 100151975 Muffler Subassembly 1
59 100142015-0001 Muffler Cover 1
60 100097575-0002 Flange Bolt M6 x 10, 0C340 3
61 100000667 Clamp 08 x 8 1
62 100151976 Muffler 1
63 100154368 Spark Arrester Assembly 1
64 100718327 Mounting Bolt, Spark Arrester 2
65 100158478 Protector Cover, Quick Connector 1
66 100715707 Self-locking Quick Connector, Female 1
67 100157218 Mounting Seat, Self-locking Quick Connector 1
68 100011450-0001 Nut M4 8
69 100157217 Sliding Block, Mounting Seat 1
70 100157221 Spring, Mounting Seat 1
71 100160807 Nut M10 1
72 100159468-0001 Clamp, Fuel Hose 2
73 100729983 Gas Hose, 325 mm 1
74 100011570-0007 Flange Bolt M6 x 12 4

ENGINE PARTS DIAGRAM

ENGINE PARTS PART lIST

# Part Number Description Qty.
1 100011264-0003 Range Bolt M6 x 16, GB5789 7
2 100002335 Cylinder !lead Cover(Cpe) 1
3 100719261 Breather Tube 1
4 100066138 Gasket, Cylinder Head Cover 1
5 100002464-0001 Flange Bolt M8 x 60 4
6 100723697 Cylinder Head Assembly, See Figure C 1
7 100062546 Wire Clip B 1 1
8 100011263-0002 Range Bolt M6 x 15 1
9 100055588-0006 Range Bolt M6 x 20, GB16674 1
10 100006526 Gasket, Muffler 1
11 100142016 Exhaust Pipe 1
12 100011422-0004 Range Nut M8, GB6170 2
13 100011581-0001 Range Bolt M6 x 14 4
14 100011284-0003 Flange Bolt M6 x 100 3
15 100135072 Range Bolt M6 4
16 100010894 Washer 06 4
17 100724977-0001 Recoil Starter 1
18 100061091 Stud Bolt M6 x 98 2
19 100078607 Gasket, Insulator 1
20 100122101 Insulator, Carburetor 1
21 100078606 Gasket, Carburetor 1
22 100732018 Carburetor Assembly, See Figure 0 1
23 100142011 Choke Lever Rack 1
24 100011459-0003 Flange Nut M14 x 1.5 1
25 100724985 Pulley, Starter 1
26 100087582 Cooling Fan 1
27 100126953 Rotor Assembly, Permanent Magneto, 0180 x 64 mm 1
28 100005148 Clamp 1
29 100730998 Fuel Tube, 04 x 08 x 350 1
30 100011540-0007 Flange Bolt M6 x 50 3
31 100731163 Stator Assembly, 0156 x35 mm 1
32 100130948 Lower Guard 1
33 100017644 Oil Seal 025 x 041.25 x 6 1
34 100727615 Trigger 1
35 100055591-0007 Flange Bolt M6 x 12, GB16674 2
36 100122099 Bracket, Trigger 1
37 100713488 Gasket, Air Cleaner Base 2
38 100010887-0004 Spring Washer 08 2
39 100731202 Air Cleaner Assembly 1
40 100731587 Air Cleaner Base 1
41 100005078 Air Cleaner Baffle 1
42 100004771 Air Cleaner Element 1
43 100717012 Air Cleaner Cover 1
44 100004949 Air Cleaner Bolt 1
45 100011463-0002 Flange Nut M6 2
46 100007083 Air Guide, Lower 1
47 100011260-0005 Flange Bolt M6 x 10 4
48 100724983-0001 Fan Cover 1
49 100003243 Piston Ring Set 1
50 100072134 1st Piston Ring 1
51 100072135 2nd Piston Ring 1
52 100072136 Oil Ring 1
53 100149269 Push Rod 2
54 100149234 Lifter, Valve 2
55 100003086 Piston 1
56 100003221 Circlip, Wrist Pin 2
57 100003123 Wrist Pin 1
58 100003446 Connecting Rod 1
59 100010272 Drain Bolt, M10 x 1.25 x 15 2
60 100010459 Washer 010 x 1.5 x 016
61 100002910-0001 Oil Drain Pipe 1
62 100731194 Oil Level Sensor 1
63 100010761 Bearing, TM6205 2
64 100126476 Crankshaft 1
65 100099599 Camshaft 1
66 100010148 Gasket, Crankcase Cover 1
67 100128008 Cover, Crankcase 1
68 100011319-0001 Flange Bolt M8 x 32 6
69 100152738-0001 Oil Dipstick Assembly 1
70 100010550 Dowel Pin 08 x 14 2
71 100011215-0001 Flange Bolt M6 x 12 2
72 100122168 Control Assembly 1
73 100011266-0004 Flange Bolt M6 x 20 3
74 100000655 Wire Clip B 1
75 100727607 Ignition Coil 1
76 100725320 Crankcase 1
77 100051029-0004 Screw M4 x 6 2
78 100010558 Dowel Pin 010 x 16 2

CYlINDER HEAD PART DIAGRAM

CYlINDER HEAD PART lIST

# Part Number Description  Qty.
1 100149239 Rocker Arm Assembly 2
2 100050881 Guide Plate, Push Rod 1
3 100050896 Valve Collet 4
4 100073758 Valve Spring Seat, Upper 2
5 100713979 Spring, Valve 2
6 100004599 Oil Seal, Intake Valve 1
7 100010387 Stud Bolt M8 x 34 2
8 100713981 Exhaust Valve 1
9 100009378 Spark Plug F6RTC 1
10 100713980 Intake Valve 1
11 100716398 Cylinder Head 1
12 100155656 Gasket, Cylinder Head 1

CARBURETOR PART DIAGRAM

CARBURETOR PART lIST

# Part Number Description Qty.
1 100714245 Carburetor 1
2 100005717 0-Ring, Fuel Bowl 1
3 100005766 Main Jet Standard (#68) 1
100713414 Main Jet Altitude 1000-3000m (#66) /
4 100130186 0-Ring, Solenoid Valve Base 1
5 100130185 0-Ring, Solenoid Valve 1
6 100050035 Protection Cover, Stepping Motor 1
7 100051029-0004 Screw M4 x 6 2
8 100727606 Stepping Motor 1
9 100010947-0001 Screw M4 x 12 2
10 100030062 Stepping Motor Seat 1
11 100033258 Clamp, Stepping Motor Guide 1
12 100052405 Spring 1
13 100718072 Solenoid Valve 1

FUEL TANK PART DIAGRAM

FUEL TANK PART lIST

# Part Number Description City.
1 100715500 Bushing, 09 x 06.6 x 10 4
2 100711813 Vibration Mounting, Fuel Tank 4
3 100727794 Fuel Gauge 1
4 100099571 Reversal Valve 1
5 100098838 Fuel Filter Assembly 1
6 100727618-0001 Fuel Tank, 11L 1
7 100142004 Fuel Tank Cap 1
8 100714546 Fitting, Fuel Tank 1

CONTROl PANEl PART DIAGRAM

CONTROl PANEl PART lIST

# Part Number Description Oty.
1 100731572 Receptacle Cover, TT-30R 1
2 100731575 Receptacle Cover, 5-20R, Duplex 1
3 100011421-0002 Flange Nut M6, GB6170 1
4 100010886-0002 Spring Washer 06 1
5 100010910-0002 Washer 06 1
6 100120180 Cover, Circuit Breaker 3
7 100019747 20Amp Circuit Breaker, Push Button 1
8 100019756 30Amp Circuit Breaker, Push Button 1
9 100020029 Receptacle 5-20R, Duplex 1
10 100020008 Receptacle TT-30R 1
11 100010885-0003 Spring Washer 05 1
12 100157215 Mounting Plate 1
13 100727493 Wire Harness Assembly 1
14 100150096-0002 Cover, Parallel Outlet Socket, Black 1
15 100150096-0001 Cover, Parallel Outlet Socket, Red 1
16 100731288 Intelligence, INT5CINV 1
17 100137347-0001 Ignition Module 1
18 10057719 8Amp Circuit Breaker, Push Button 1
19 100091059-0002 Parallel Outlet Socket, Black 1
20 100091059-0001 Parallel Outlet Socket, Red 1
21 100019782 Receptacle, 12 VDC 1
22 100092320-0002 Grounding Stud 1
23 100011025-0001 Lock Washer 06, Toothed 1
24 100010919-0001 Washer 05 1
25 100011419-0003 Flange Nut M5 1
26 100719040-0001 Screw M2.5 x 18 2
27 100096063-0001 Flange Nut M2.5 2

FRAME PART DIAGRAM

FRAME PART lIST

# Part Number Description Qty.
1 100730625-0001 Frame 1
2 100079483-0001 Flange Nut M8 10
3 100731886 Front Mounting Bracket, Engine 1
4 100162980 Insulator shield 1
5 100093523 Vibration Mount 2, Support 2
6 100011323-0001 Flange Bolt M8 x 38 2
7 100162854 Rear Mounting Bracket, Engine 1
8 100093524 Vibration Mount 1, Support 2
9 100011320-0002 Flange Bolt M8 x 35 2
10 100011452-0003 Flange Nut M6 4
11 100022335 Damping Pad 4
12 100010964-0002 Screw M6 x 12 4

WIRING DIAGRAM

References

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