CHAMPION 201073 7000W Portable Generator User Guide

CHAMPION 201073 7000W Portable Generator

GENERATOR PARTS DIAGRAM

GENERATOR PARTS LIST

#

 Part Number

Description

Qty.

1

 2.06.006 Clamp, Ø7 x Ø1

1

2

 24.070030.00 Orifice, Breather Tube

1

3

 152.070014.08 Tube, Fuel Tank Breather

1

4

 2.06.007 Clamp Ø8 x b6

3

5

 152.070000.64.48 Fuel Tank Assembly, See Figure F

1

6

 2.08.143.1 Flange Bolt/Washer Assembly M6 x 20, Black

4

7

 45.090006.20 Bracket, Air Cleaner Support

1

8

 1.6177.1.06 Lock Nut M6, Flange

2

9

 1.6177.1.08 Lock Nut M8, Flange

2

10

 46.100001.07 Gasket, Exhaust

1

11

 46.101000.00.2 Muffler Assembly

1

12

 1.9074.4.0510 Screw/Washer Assembly M5 x 10

3

13

 46.101300.00 Spark Arrester

1

14

 1.16674.0820.1 Flange Bolt M8 x 20, Black

2

15

 153.190000.35 Alternator Assembly, See Figure E

1

16

 1.5789.0608 Flange Bolt M6 x 8

1

17

 152.192300.01 Vent, Alternator Fan

1

18

 152.190005.00 Rubber, Fore-Cover, A

1

19

 152.190005.01 Rubber, Fore-Cover, B

1

20

 46.401 Engine, 389cc

1

21

 152.100007.00 Heat Shield, Motor Mount

1

22

 1.6177.1.10 Lock Nut M10, Flange

4

23

 65309.201073 Frame Assembly, See Figure H

1

24

 2.05.001 Clamp, Ø8 x 6.5

2

25

 1.862.06 Lock Washer Ø6, Toothed

1

26

 5.1900.029 Grounding Line 150 mm

1

27

 1.97.1.06.2 Washer Ø6

2

28

 1.93.06 Lock Washer Ø6

1

29

 1.62.06 Butterfly Type Nut M6

1

30

 2.05.009 Clamp Ø12.5 x 7

2

31

 152.070011.29 Tube, Fuel, Fuel Valve to Carburetor, 430+20mm

1

32

 1.5789.0615.1 Flange Bolt M6 x 15, Black

4

33

 201073.21 Control Panel Assembly, See Figure G

1

ENGINE PARTS DIAGRAM

ENGINE PARTS DIAGRAM

#

 Part Number Description

Qty.

1

 21.061006.02 Handle, Recoil, Soft

1

2

 1.5789.0608 Flange Bolt M6 x 8

3

3

 46.061100.03.2 Cover, Recoil Starter, Black

1

4

 45.060005.00 Spring, Recoil Starter

1

5

 45.061102.00 Reel, Recoil Starter

1

6

 2.10.003.1 Rope Ø4 x 1550, Black

1

7

 45.060003.00 Spring, Ratchet

2

8

 45.060002.00 Starter Ratchet, Steel

2

9

 45.060009.00 Spring, Ratchet Guide

1

10

 45.060007.00 Ratchet Guide

1

11

 45.060008.00 Screw, Ratchet Guide

1

12

 1.5789.0612 Flange Bolt M6 x 12

12

13

 2.05.005 Clamp Ø6

2

14

 46.080100.01.48 Fan Cover, Yellow

1

15

 2.02.007 Nut M16 x 1.5

1

16

 1.5789.0629 Flange Bolt M6 x 29

2

17

 45.060001.00 Pulley, Starter

1

18

 46.123000.08 Ignition Coil

1

19

 45.080001.00 Fan, Engine

1

20

 46.120100.03 Flywheel

1

21

 2.11.007 Oil Seal Ø35 x Ø52 x 8

2

22

 2.05.050 Wire Clip, 100 mm

1

23

 152.070031.01 Sheath, Wire

1

24

 2.03.023 Washer Ø12.5 x Ø20 x 2, Drain Bolt

1

25

 46.030100.04.1 Crankcase

1

26

 45.127000.02 Oil Level Sensor

1

27

 1.5789.0615 Flange Bolt M6 x 15

2

28

 1.276.6202 Bearing 6202

2

29

 47.050006.00 Weight Balancer

1

30

 45.050100.14 Crankshaft

1

31

 46.030008.00 Gasket, Crankcase Cover

1

32

 2.04.001 Dowel Pin Ø9 x 14

2

33

 46.080600.00 Air Guide, Right Side

1

34

 1.276.6207 Bearing 6207

1

35

 46.031000.01.48 Oil Dipstick, Yellow

1

36

 45.030007.00 Cover, Crankcase

1

37

 1.5789.0840 Flange Bolt M8 x 40

7

38

 2.03.021.1 Washer Ø6.4 x Ø13 x 1, Black

1

39

 45.110013.00 Shaft, Governor Gear

1

40

 45.110100.00 Gear, Governor

1

41

 21.110011.00 Clip, Governor Gear

1

42

 45.110012.00 Bushing, Governor Gear

1

43

 47.050200.00 Connecting Rod

1

44

 46.050005.00 Piston

1

45

 2.09.004 Circlip Ø21 x Ø1

2

46

 45.050003.00 Pin, Piston

1

47

 46.050303.00 Ring, Oil

1

48

 46.050302.00 Ring, Second Piston

1

49

 46.050301.00 Ring, First Piston

1

50

 2.04.004 Dowel Pin Ø12 x 20

2

51

 46.030009.01 Gasket, Cylinder Head

1

52

 46.080400.00 Air Guide, Lower

1

53

 46.010000.00 Cylinder Head Assembly, See Figure C

1

54

 45.110006.00 Rod, Governor

1

55

 2.15.002(F6RTC) Spark Plug F6RTC

1

56

 2.08.014 Flange Bolt M10 x 80

4

57

 46.020002.00 Gasket, Cylinder Head Cover

1

58

 46.021000.00 Cover, Cylinder Head

1

59

 45.020001.02 Breather Tube

1

60

 45.020100.00 Bolt, Cylinder Head Cover

1

61

 2.08.039 Drain Bolt M12 x 1.5 x 15

1

62

 46.041000.00 Camshaft

1

63

 45.040013.00 Lifter, Valve

2

64

 45.110005.00 Spring, Throttle Return

1

65

 45.110007.00 Spring, Governor

1

66

 46.040005.00 Push Rod

2

67

 46.080300.20 Air Guide, Upper

1

68

 45.040017.00 Oil Seal, Valve

2

69

 46.091000.09 Air Cleaner Assembly

1

70

 46.061000.03.2 Recoil Assembly

1

71

 46.040200.00 Rocker Arm Assembly

1

72

 1.6177.1.05 Flange Nut M5

6

73

 45.040008.00 Rotator, Exhaust Valve

1

74

 46.040004.00 Guide Plate, Push Rod

1

75

 46.040016.00 Shaft, Rocker Arm

1

76

 46.040201.00 Retainer, Rocker Arm

1

77

 46.040009.00 Rocker Arm, Intake Valve

1

78

 46.040018.00 Rocker Arm, Exhaust Valve

1

79

 1.97.1.06 Washer Ø6

2

80

 22.040012.00 Screw, Valve Adjustment

2

81

 1.6177.1.06 Flange Nut M6

2

82

 21.040021.00 Nut M6 x 0.5, Lock

2

83

 21.061301.01.48 Support, Handle, Recoil

1

84

 46.130002.20 Gasket, Insulator

1

85

 45.130001.00 Insulator, Carburetor

1

86

 46.130003.20 Gasket, Carburetor

1

87

 46.131000.20 Carburetor Assembly

1

46.131000.24

88

 46.130004.20 Gasket, Air Cleaner

1

89

 1.6177.06 Flange Nut M6

3

90

 46.091100.09 Base, Air Cleaner

1

91

 45.091002.20 Seal, Air Cleaner

1

92

 45.091001.20 Separator, Air Cleaner

1

93

 45.091003.20 Element, Air Cleaner

1

94

 46.091200.09 Cover, Air Cleaner

1

95

 45.110001.00 Shaft, Governor Arm

1

96

 2.03.019 Washer Ø8.2 x Ø17 x 0.8

1

97

 2.11.006 Oil Seal Ø7 x Ø14 x 5

1

98

 45.110008.00 Pin, Shaft

1

99

 45.110003.00 Arm, Governor

1

100

 2.08.040 Bolt M6 x 21, Governor Arm

1

CYLINDER HEAD PART DIAGRAM

CYLINDER HEAD PART LIST

#

 Part Number

Description

Qty.

1

 45.040002.00 Valve, Intake

1

2

 45.040006.00 Valve, Exhaust

1

3

 46.030009.01 Gasket, Cylinder Head

1

4

 2.01.008 Stud Bolt M6 x M8 x 105

2

5

 46.010100.00 Cylinder Head

1

6

 2.01.010 Stud Bolt M8 x 35

2

7

 45.040015.00 Retainer, Valve Spring

2

8

 45.040017.00 Oil Seal, Valve

2

9

 45.040003.00 Spring, Valve

2

10

 45.040001.00 Retainer, Intake Valve Spring

1

11

 45.040007.00 Retainer, Exhaust Valve Spring

1

12

 23.040010.00 Bolt, Rocker Arm

2

ALTERNATOR PART DIAGRAM

ALTERNATOR PART LIST
# Part Number Description

Qty.

1

 1.6175.05 Nut M5

2

2

 1.97.1.05 Washer Ø5

2

3

 1.93.05 Lock Washer Ø5

2

4

 2.08.071 Bolt M5 x 229

2

5

 152.190300.00 Carbon Brush Assembly

1

6

 122.190004.01 Bracket, Carbon Brush Securing

1

7

 1.9074.15.0520 Bolt/Washer Assembly M5 x 20

1

8

 122.190018.03 Bracket, End Housing Cover

1

9

 2.08.068.1 Flange Bolt M5 x 13, Black

1

10

 152.190003.02.48 Cover, End Housing, Yellow

1

11

 1.9074.17.0516 Screw/Washer Assembly M5 x 16

2

12

 122.190400.02 Terminal Block

1

13

 1.16674.0516 Flange Bolt M5 x 16

2

14

 153.190200.03 AVR

1

15

 1.16674.0512 Flange Bolt M5 x 12

3

16

 152.190002.00 End Housing

1

17

 2.08.069 Flange Bolt/Washer Assembly M6 x 194

4

18

 153.191002.00 Stator Cover

1

19

 2.08.070 Flange Bolt/Washer Assembly M10 x 280

1

20

 153.191200.35 Stator Assembly, Al, Ø190 x 148 mm, DC 12V

1

21

 153.191100.18 Rotor Assembly, Al, Ø190x 158 mm, DC 12V

1

22

 153.191000.35 Alternator Assembly, Al, Ø190 x 158 mm, DC 12V

1

FUEL TANK PART DIAGRAM

FUEL TANK PART LIST
# Part Number

Description

Qty.

1

 122.070100.09 Fuel Tank Cap

1

2

 122.070300.03 Fuel Filter

1

3

 152.072000.06 Fuel Gauge

1

4

 24.070800.00 Reversal Valve

1

5

 152.071000.64.48 Fuel Tank, 29.1L, Yellow

1

6

 122.070015.01 Mount Vibration, Fuel Tank

4

7

 21.070600.03 Fitting, Fuel Tank

1

8

 2.06.016 Clamp Ø8.7 x b8

1

9

 152.070011.30 Tube, Fuel, 245+32 mm, Fuel Tank to Fuel Valve

1

CONTROL PANEL PART DIAGRAM

CONTROL PANEL PART LIST

#

 Part Number

Description

Qty.

1

 5.1810.000 VFO Diode

1

2

 1.818.0514.2 Screw M5 x 14

2

3

 5.1800.000 Rectifier

1

4

 152.210002.63 Control Panel Housing

1

5

 1.6177.1.05 Lock Nut M5, Flange, Black

8

6

 62.139002.00.48 Cover, Fuel Select Dial, Yellow

1

7

 1.9074.4.0414.1 Screw/Washer Assembly M4 x 14, Black

1

8

 122.139001.01 Fuel Select Dial

1

9

 1.845.0.2216 Screw, ST2.2 x 16

2

10

 5.1050.006 Microswitch, 2-Pole

1

11

 122.139004.01 Mounting Plate, Fuel Valve

1

12

 1.845.4816 Screw, ST4.8 x 16

4

13

 62.070400.00 Fuel Valve

1

14

 1.818.0410 Screw M4 x 10

2

15

 201073.21.10 Wire Assembly

1

16

 152.210003.03 Plug, End Housing

1

17

 5.1320.024 Sheath, Wire

1

18

 152.210003.01 Wire Jacket, Control Panel Housing

1

19

 5.1830.022 Module, CO Shutdown

1

20

 1.845.4213 Screw, ST4.2 x 13

2

21

 5.1210.920 20Amp Circuit Breaker, Push Button, CSA

2

22

 5.1870.014 Circuit Breaker Cover, Push Button

2

23

 5.1240.929 29Amp Circuit Breaker, Double Pole

1

24

 5.1120.050 Receptacle 5-20R, Duplex GFCI

2

25

 1.6177.1.04.1 Lock Nut M4, Flange, Black

6

26

 5.1870.022 Receptacle Cover, Receptacle 5-20R, Duplex GFCI

2

27

 1.9074.4.0306.1 Screw/Washer Assembly M3 x 6, Black

4

28

 5.1120.026 Receptacle L14-30R, CSA

1

29

 5.1870.020 Receptacle Cover, Receptacle L14-30R

1

30

 5.1470.000 Intelligauge, INT1AOF

1

31

 152.25.5.2 Control Panel

1

FRAME PART DIAGRAM

FRAME PART LIST
# Part Number

Description

Qty.

1

 65309.0.10.2 Frame, 680 x 556 x 567

1

2

 152.200703.05 Long Pin, Handle

2

3

 11.110008.00 Pin Ø1.6 x 24, “R” Shape , Black

2

4

 122.200702.14.48 Cover, Handle, Lower, Yellow

1

5

 122.200702.13.48 Cover, Handle, Upper, Yellow

1

6

 1.9074.4.0414.1 Screw/Washer Assembly M4 x 14, Black

2

7

 152.200701.22.2 Handle, U Shape, Black

1

8

 152.200703.02 Short Pin, Handle

2

9

 1.894.1.08 Circlip Ø8

2

10

 1.6177.1.08 Lock Nut M8, Flange

4

11

 1.6177.1.08.1 Lock Nut M8, Flange , Black

6

12

 1.5789.0825.1 Flange Bolt M8 x 25, Black

2

13

 122.201400.04 Rubber, Support, 55 x 36 x 22

2

14

 152.200002.16.2 Support Leg, 68 mm, Black

2

15

 1.5789.0840.1 Flange Bolt M8 x 40, Black

4

16

 122.201701.11.48 8 in. Wheel, PU, Yellow

2

17

 122.201501.23.1 Pin Roll, Wheel, Ø16 x Ø10 x 97, Black

2

18

 122.201702.11.48 Wheel Cover, Tooth Profile 8-10 in, Yellow

2

19

 2.16.001.1 Pin Ø2 x 33, “R” Shape , Black

2

20

 152.201200.03 Motor Mount 1

2

21

 152.201200.04 Motor Mount 2

2

WIRING DIAGRAM

To order replacement parts please visit:shop.championpowerequipment.comor call 1-877-338-0999.

www.championpowerequipment.com

References

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