Honeywell AQ25244B Universal Injection / Mixing Boiler Reset Control Panel Installation Guide

Honeywell AQ25244B Universal Injection / Mixing Boiler Reset Control Panel Installation Guide

System commissioning date: _________________________ 

Customer: _______________________________________ 

Building address: _________________________________ 

INSTRUCTIONS:

Fill in the details of the equipment connected to the control module and the zoning module:

  • A Low voltage control module wiring
  • B Line voltage Boiler pump, DHW pump, and AUX output
  • C Low voltage zone thermostats
  • D Low voltage zone valves with end switches
  • E Review and set DIP switch settings – once DIP switches for the zoning module (AQ25744B) have been set, complete the “Installer Settings” diagram by filling in the circles to indicate the DIP switch position set during installationFile this with other installation records for equipment used on this installation.
A Boiler Control Module – Low Voltage
Terminal # 11-12 13-14 15-16 17-18 19-21 22-23 24-25
Terminal ID Aux. In Heat DHW + 10Vdc – COM O C Boiler Aux. Out
 

Input/ Output Description

Input Input Input Output Output Output Output
Powered Powered Powered Powered Powered Dry Contact Dry Contact
Warning: Do not apply power to these terminals    
Function Installer defined Heat Demand DHW Demand Modulating Signal Floating Valve Signal Boiler Demand Installer defined
Equipment              
Manufacturer              
Model #              
Serial #              
Date Code              
Notes              
B Boiler pump, Secondary pump, DHW, and AUX Device
Terminal ID Boiler Sec DHW Var. Injection Aux
Input/ Output Description Output Output Output Output Output
Powered Powered Powered Powered Dry Contact
Function Boiler loop control Secondary loop control DHW loop control Injection pump control Installer defined
Equipment          
Manufacturer          
Model #          
Amp Draw          
Date Code          
Notes          
C Zoning Thermostats
Terminal # 5-6 7-8 9-10 11-12
Terminal ID TH1 TH2 TH3 TH4
Function Zone call for heat
Equipment        
Manufacturer        
Model #        
Date Code        
Notes        

D Zoning Valves
Terminal ID Zone 1 Zone 2 Zone 3 Zone 4
Function Zone control
Equipment Valve Valve Valve Valve
Manufacturer        
Model #        
Power draw VA        
Notes        
E Zoning Module DIP Switch Settings

M23720A

Factory Setting

Installer SettingM23715Fill in the circle to indicate position of DIP switch.

DIP

Number

Description
1 Zone AddressSlide the DIP switch to the right-hand (ON) position to indicate which group of zones this is.

The correct DIP switch settings for each zone module are:• First Zone (1-4) Module:1 = ON position; 2, 3, and 4 = OFF position• Second Zone (5-8) Module:2 = ON position; 1, 3, and 4 = OFF position•Third Zone (9-12) Module:3 = ON position; 1, 2, and 4 = OFF position

•Fourth Zone (13-16) Module: 4 = ON position; 1, 2, and 3 = OFF positionNOTE:     For each zone group, there can be only one DIP switch in the right-hand (ON) position.

2
3
4
5 • If set to SYNC, zone synchronization is enabled.•If set to NOT, zone synchronization is disabled.
6 •If zone valves are normally closed (N.C.), set the NC/NO DIP switch to the OFF position.

•If zone valves are normally open (N.O.), set the NC/NO DIP switch to the ON position.

7 • If set to Group (ON position) the zone outputs are energized with the AUX pump.

• If set to – (OFF position), the AUX Pump contacts are not affected by activity on these zones.

8 • If set to 2-Stg (ON position), then 2-stage operation is activated on thermostat inputs. The zoning module operates as two 2-stage zones or 3 zones (one 2-stage and two 1-stage).

• If set to 1-Stg (OFF position), then operates as four 1- stage zones.

NOTE: When wiring zone valves with end switches, note the transformer’s VA: If low voltage zone valves with end switches are used for zone control, make sure the selected zone valves do not draw more power (VA) than the 38 VA capacity of the AQ10X38 transformer supplied with the AQ252 Control Panel. This integral transformer has enough power to operate 4 motorized zone valves (such as Honeywell V8043E valves or 4 valves using lowamperage draw, heat motor actuators, such as Honeywell MV100 actuators), plus power the electronics of the AQ252’s Control Module and up to 16 AQ1000 thermostats. If zone valves with highamperage draw, heat  motor actuators are used (such as Taco 500 series zone valves), additional 24 Vac transformer capacity will need to be wired to the  Zoning Module to power the valves. Refer to theInstallation Instructions for AQ255/AQ257 Expansion Zoning Panels (Form No. 69-1981) for recommended wiring of additional low voltage VA capacity to AQ2000 Series Zoning Modules.

CAUTION

Equipment Damage Hazard. 

Can damage internal circuitry of Zoning Module. The ES1 and ES2 terminals of the AQ15740B Zoning Module are powered terminals and must only be connected to a set of dry contacts, such as a zone valve motor’s end switch. If power is applied to these contacts (for example, by running line voltage through the zone valves’ end switches to bring on a circulator feeding those valves), the internal circuitry of the Zoning Module will be damaged, in which case the warranty for this product will be voided.

EQUIPMENT SETTINGS

The Installer Menu is used to establish and modify the system’s equipment and option settings. These include equipment settings for boiler operation, DHW management, zoning, auxiliary input/output operation, and option settings such as pump/valve exercise, and freeze protection.

Use Table 1 to record the equipment settings for this installation.

To record the equipment and option settings: 

  • A Press the Home button to return to the Home Page display.
  • B Press and hold the OK button for 3 seconds until the message, INSTALLER MODE – ARE YOU SURE?, displays.
  • C Select YES, then press and release the OK button to display the Installer Menu.
  • D Select the Equipment Setup sub-menu.
  • E Record the configured settings in Table 1.
  • F Exit Installer mode by selecting the Installer Exit menu option.

Table 1. Installer Menu – Equipment Setup Sub-menu. 

EQUIPMENT SETUP SUB-MENU
Sub-Menu and Option Range Factory Default Equipment Settings Used
BOILER SETTINGS
  HIGH LIMIT 120°F to 225°F (49°C to 107°C) 190°F (88°C)  
LOW LIMIT 60°F to 180°F (15°C to 82°C) 150°F  
BOILER DIFF 2°F to 41°F (1°C to 23°C) / AUTO AUTO  
W.W.S.D. – – a

35°F to 100°F (2°C to 38°C)

70°F (21°C)  
RESET OUTDOOR / LOAD / NONE OUTDOOR  
OUTDOOR LOW -60°F to 32°F (-51°C to 0°C) 10°F (-12°C)  
BOILER DSGN 80°F to 210°F (27°C to 99°C) 180°F (82°C)  
MIN. RETURN – – / 80°F to 180°F (27°C to 82°C) 140°F (60°C)  
BOILER OPERATION
  CYCLES/HOUR 2 to 6 4  
FIRE DELAY 0 seconds to 3 minutes (in 5 second increments) 10

(seconds)

 
PURGE TIME OFF, 10 seconds to 30 minutes (in 10 second increments) 30

(seconds)

 
EXERCISE YES / NO YES  
FREEZE PROT YES / NO YES  
10V MOD. SELECT
  10V MOD 0-10V / 2-10V 0-10V  
USAGE NONE / MIX. INJ. / BOILER NONE  
SECONDARY LOOP
  MIX HIGH – –

80°F to 210°F (27°C to 99°C)

140°F (60°C)  
MIX LOW – –

35°F to 150°F (2°C to 66°C)

– –

(disabled)

 
MIX DESIGN 70ºF to 210ºF (21ºC to 99ºC) 120°F (49°C)  
INJECT. ENABLE / DISABLE ENABLE  
MIX.VLV ENABLE / DISABLE DISABLE  
MIX.V.TTO 5 to 230 seconds (in 5 second increments) 160

(seconds)

 
MIX.V.ACT DIRECT / REVRSE DIRECT  
MIX DEVICE FLOAT / INJ / 10V 10V  
DOMEST.HOT WATER
  DHW ENABLE / DISABLE ENABLE  
DHW PRIO YES / NO NO  
PRIO.OVER. YES / NO YES  
DHW DEVICE PUMP / VALVE PUMP  
DHW VLV.OP 0 – 230 seconds(in 5 second increments) 15(seconds)  
DHW PURGE YES / NO YES  
DHW SENSOR YES / NO NO  
  DHW SETPOINT – –

60°F to 160°F (16°C to 71°C)

140°F (60°C)  
DHW DIFF – –

5°F to 40°F (2.5°C to 22°C)

20°F (-7°C)  
DHW VACANCY – –

[41°F + DHW DIFF] to 160°F ([5°C + DHW DIFF] to 71°C)

45°F (7°C)  
ZONING
  HEAT DMND RESET / SETPT RESET  
HT DMND PRIO YES / NO NO  
PRIO.OVER YES / NO NO  
ZONING VALVES TIME TO OPEN 5 – 230

(seconds)

15

(seconds)

 
PRI/SEC PRI / SEC SEC  
AUXILIARY I/O
  AUX.IN(optional) SETBACK / VACANCY / EM. SHUT / NONE SETBACK
AUX.OUT(optional) BOILER / SETBACK / ZONE OP. / ALARM / AUX.IN / DHW IN / HEAT IN /

HT DMND / COOL / NONE

BOILER
AUX.PUMP(optional) BOILER / GROUP / OCC / BYPASS / FAN / NONE / AUX.IN / DHW IN /HEAT IN / HT DMND BOILER
A/C SETTINGS
  CYCLES/HOUR 2 / 3 / 4 / 5 / 6 4  
MIN.OFF TIME 2 to 10 (minutes) 5M  
C.W.S.D. – -32°F to 100°F (0°C to 38°C) 65°F (18°C)  
FAN MODE AUTO / ON AUTO  
A/C EQUIP CONFIG
  ZONE A-1 to D-16 A-1  
A/C UNIT NONE / 1 1  
COOLING ENABLE / DISABLE ENABLE  
ENVIRACOM (not used – reserved for future use)

Any entry of two dashes (- -) indicates that the option is disabled or not used.

Automation and Control SolutionsHoneywell International Inc.1985 Douglas Drive NorthGolden Valley, MN 55422customer.honeywell.com

 

References

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