V5852A, V5853A, V5862A,V5863A Cartridge Globe Valves
INSTALLATION INSTRUCTIONS
INSTALLATION
When Installing this Product…
- Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.
- Check ratings given in instructions and on the product to ensure the product is suitable for your application.
- The installer must be a trained, experienced service technician.
- After installation is complete, check out product operation as provided in these instructions.
- Do not use Series 3000 actuators on 1/2 in. or 3/4 in. valves.
WARNINGSevere Scalding Hazard.Contact with hot liquid can lead to severeinjury or cause death.For a pressurized valve, only open with Valve Cartridge Replacement Tool. For complete safety, release system pressure to the valve body before changing the cartridge.CAUTIONSweat Valve Damage Hazard.Soldering the valve with the cartridge in place can damage the device.Prior to attaching the valve to piping, remove the cartridge from potential exposure to heat.IMPORTANT
- Before installing the valve, use the protective cover/manual handle to ensure the valve stem operates freely. An impaired stem operation can indicate a bent stem (due to rough handling). This condition can require replacing the valve.
- When installing valves, make sure the flow direction is correct by checking the arrow on the valve body.
- Mount the valve only with the stem pointing upward.
- Leave the protective cover in place until ready to attach the actuator.
LocationSelect a location where the valve and actuator are accessible.
IMPORTANTMount all 1/2 in. and 3/4 in. valves in return flow.When delta p-values exceed 8.70 psi (60 kPa), noise can develop.MountingThe valve body should be completely installed in the pipeline before the actuator is installed.IMPORTANTThe insert is packed separately from the 1/2 in.and 3/4 in. V5852, V5853 Sweat Valves. The valve must be installed and soldered before installing the insert in the valve. Torque insertbetween 27 and 44 in.-lb.
- Verify pipe size and flow direction for the valve being used.
- Position the valve for easy actuator installation.
- Install the valve using the applicable tools and supplies (wrenches, solder, flux, torch or soldering iron). Follow standard practices.
FLOW DIAGRAM
OPERATIONThe valves are supplied with a threaded plastic protective cover/manual handle to protect the stem and to allow for manual operation. Use the protective cover/manual handle to fill the system during initial installation.Turning the protective cover/manual handle:— Clockwise: pushes the center stem of the valve down, compressing the valve spring and closing the valve.— Counterclockwise: allows the spring to expand, pushing the center stem up and opening the valve.NOTES:— You can also use the protective cover/handle for heating/cooling with neither a controller nor actuator during building construction.— Retain the protective cover. It can be needed for future manual operation.
Two-Way Valve FlowIn the two-way valves, the direction of flow is always from the inlet port to the outlet port as indicated by the arrows on the valve body (see Fig. 4).
Three-Way Valve FlowThree-way valves are designed as mixing valves. This means that port AB is the total flow outlet; port A is the controlled flow inlet, and port B is bypass inlet (see Fig. 5).
By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys’ fees, arising out of, or resulting from, any modification to the literature by you.
Automation and Control SolutionsHoneywell International Inc.1985 Douglas Drive NorthGolden Valley, MN 55422customer.honeywell.com
® U.S. Registered Trademark© 2013 Honeywell International Inc.62-0202—02 M.S. Rev. 02-13Printed in the United States
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