INSTRUCTION MANUAL
Angle Grinder
GA4570
DOUBLE INSULATION
IMPORTANT: Read Before Using.
SPECIFICATIONS
Model: |
GA4570 |
Wheel diameter |
115mm (4-1/2”) |
Max. wheel thickness |
6mm (1/4″) |
Rated speed (RPM) |
11,000/min |
Overall length |
288mm (11-3/8″) |
Net weight |
2.2 – 2.5 kg (4.9 – 5.5 lbs) |
Safety class |
/II |
- Due to our continuing program of research and development, the specifications herein are subject to change without notice.
- Specifications may differ from country to country.
- Weight according to EPTA-Procedure 01/2014
SAFETY WARNINGS
General power tool safety warnings
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or BATTERY- operated (cordless) power tool.
Work area safety
- Keep work area clean and well lit. Cluttered or dark areas invite accidents.
- Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
- Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
- Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
- Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
- Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
- Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
- When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
- If operating a power tool in a damp location is unavoidable, use a Residual Current Device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
- Power tools can produce electromagnetic fields (EMF) that are not harmful to the user. However, users of pacemakers and other similar medical devices should contact the maker of their device and/or doctor for advice before operating this power tool.
- Do not touch the power plug with wet hands.
- If the cord is damaged, have it replaced by the manufacturer or his agent in order to avoid a safety hazard.
Personal Safety
- Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
- Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
- Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or BATTERY pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
- Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
- Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
- Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
- If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
- Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
- Always wear protective goggles to protect your eyes from injury when using power tools. The goggles must comply with ANSI Z87.1 in the USA.It is an employer’s responsibility to enforce the use of appropriate safety protective equipment by the tool operators and by other persons in the immediate working area.
Power tool use and care
- Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
- Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
- Disconnect the plug from the power source and/or remove the BATTERY pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
- Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
- Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
- Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
- Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
- Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
- When using the tool, do not wear cloth work gloves which may be entangled. The entanglement of cloth work gloves in the moving parts may result in personal injury.
Service
- Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
- Follow instruction for lubricating and changing accessories.
To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user- as well as damage to the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with voltage less than the nameplate rating is harmful to the motor.
USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
Table 1: Minimum gage for cord
Ampere Rating | Volts | Total length of cord in feet | ||||
120V | 25 ft. | 50 ft. | 100 ft. | 150 ft. | ||
220V – 240V | 50 ft. | 100 ft. | 200 ft. | 300 ft. | ||
More Than | Not More Than | AWG | ||||
0 A | 6 A | - | 18 | 16 | 16 | 14 |
6 A | 10 A | 18 | 16 | 14 | 12 | |
10 A | 12 A | 16 | 16 | 14 | 12 | |
12 A | 16 A | 14 | 12 | Not Recommended |
Grinder safety warnings
Safety Warnings Common for Grinding, Sanding, Wire Brushing, or Abrasive Cutting-Off Operations:
- This power tool is intended to function as a grinder, sander, wire brush or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
- Operations such as polishing are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
- Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
- The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
- The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
- Threaded mounting of accessories must match the grinder spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
- Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, and wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute.Damaged accessories will normally break apart during this test time.
- Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
- Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
- Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
- Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.
- Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
- Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
- Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
- Do not operate the power tool near flammable materials. Sparks could ignite these materials.
- Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.
Kickback and Related WarningsKickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
- Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.
- Never place your hand near the rotating accessory. Accessory may kickback over your hand.
- Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
- Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
- Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.
Safety Warnings Specific for Grinding and Abrasive Cutting-Off Operations:
- Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe.
- The grinding surface of centre depressed wheels must be mounted below the plane of the guard lip. An improperly mounted wheel that projects through the plane of the guard lip cannot be adequately protected.
- The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect the operator from broken wheel fragments, accidental contact with wheel and sparks that could ignite clothing.
- Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.
- Always use undamaged wheel flanges that are of correct size and shape for your selected wheel. Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges.
- Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.
Additional Safety Warnings Specific for Abrasive Cutting-Off Operations:
- Do not “jam” the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.
- Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.
- When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel binding.
- Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully re-enter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece.
- Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel.
- Use extra caution when making a “pocket cut” into existing walls or other blind areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback.
Safety Warnings Specific for Sanding Operations:
- Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations, when selecting sanding paper. Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.
Safety Warnings Specific for Wire Brushing Operations:
- Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
- If the use of a guard is recommended for wire brushing, do not allow any interference of the wire wheel or brush with the guard. Wire wheel or brush may expand in diameter due to work load and centrifugal forces.
Additional Safety Warnings:
- When using depressed centre grinding wheels, be sure to use only fiberglass-reinforced wheels.
- NEVER USE Stone Cup type wheels with this grinder. This grinder is not designed for these types of wheels and the use of such a product may result in serious personal injury.
- Be careful not to damage the X-LOCK holder. Damage to the parts could result in wheel breakage.
- Make sure the wheel is not contacting the workpiece before the switch is turned on.
- Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced wheel.
- Use the specified surface of the wheel to perform the grinding.
- Do not leave the tool running. Operate the tool only when hand-held.
- Do not touch the workpiece immediately after operation; it may be extremely hot and could burn your skin.
- Do not touch accessories immediately after operation; it may be extremely hot and could burn your skin.
- Observe the instructions of the manufacturer for correct mounting and use of wheels. Handle and store wheels with care.
- Do not use separate reducing bushings or adaptors to adapt large hole abrasive wheels.
- Check that the workpiece is properly supported.
- Pay attention that the wheel continues to rotate after the tool is switched off.
- If working place is extremely hot and humid, or badly polluted by conductive dust, use a short-circuit breaker (30 mA) to assure operator safety.
- Do not use the tool on any materials containing asbestos.
- When use cut-off wheel, always work with the dust collecting wheel guard required by domestic regulation.
- Cutting discs must not be subjected to any lateral pressure.
- Do not use cloth work gloves during operation. Fibers from cloth gloves may enter the tool, which causes tool breakage.
- Before operation, make sure that there is no buried object such as electric pipe, water pipe or gas pipe in the workpiece. Otherwise, it may cause an electric shock, electrical leakage or gas leak.
SAVE THESE INSTRUCTIONS.
Symbols
The followings show the symbols used for tool.V voltsA amperes
FUNCTIONAL DESCRIPTION
Switch action
To start the tool, press down the rear end of the slide switch and then slide it toward the “I (ON)” position. For continuous operation, press down the front end of the slide switch to lock it.
To stop the tool, press down the rear end of the slide switch so that it returns to the “O (OFF)” position.
ASSEMBLY
Installing side grip (handle)
Screw the side grip securely on the position of the tool as shown in the figure.
Installing and removing wheel guard
For depressed center wheel, flap disc, wire wheel brush, abrasive cut-off wheel and diamond wheel
Mount the wheel guard with the protrusions on the wheel guard band aligned with the notches on the bearing box.
Rotate the wheel guard counterclockwise so that the closed side of the guard faces in desired directions, and then tighten the screw securely.
To remove wheel guard, follow the installation procedure in reverse.
Before installing a depressed center wheel / flap disc / wire wheel brush
Optional accessory
Before installing an abrasive cut-off wheel / diamond wheel
Optional accessory
Before installing a wire cup brush
Optional accessory
NOTE: When using a wire cup brush, no wheel guard is required.
Installing or removing X-LOCK wheel
The maximum clamping gauge of 1.6 mm (1/16″) can only be guaranteed with original X-LOCK wheels.
Use of any other wheels may lead to insecure clamping, and cause the clamp tool to come loose.
NOTE: No additional parts such as inner flanges or lock nuts are required to install or remove the X-LOCK wheels.
1. To install the X-LOCK wheel, make sure that both catches are in the unlocked position. If not, push the release lever from A side to lift B side, then pull the release lever from B side as illustrated. The catches are set in the unlocked position.
2. Place a central position of the X-LOCK wheel on the holder. Make sure the X-LOCK wheel is parallel to the flange surface and with the correct side facing up.3. Push the X-LOCK wheel into the holder. The catches snap into the lock position with a click and fix the X-LOCK wheel.
4. Make sure the X-LOCK wheel is fixed correctly. The surface of the X-LOCK wheel is no higher than the surface of the holder as shown in the figure.If not, the holder must be cleaned or the X-LOCK wheel must not be used.
To remove the X-LOCK wheel, push the release lever from A side to lift B side, then pull the release lever from B side as illustrated.The X-LOCK wheel is released and can be removed.
OPERATION
Grinding and sanding operation
Turn the tool on and then apply the wheel to the workpiece.In general, keep the edge of the wheel at an angle of about 15° to the workpiece surface.During the break-in period with a new wheel, do not work the grinder in forward direction or it may cut into the workpiece. Once the edge of the wheel has been rounded off by use, the wheel may be worked in both forward and backward direction.
Operation with abrasive cut-off / diamond wheel
Optional accessory
Usage example: operation with abrasive cut-off wheel
Usage example: operation with diamond wheel
Operation with wire wheel brush
Optional accessory
NOTICE: Avoid applying too much pressure which causes over bending of wires when using wire wheel brush. It may lead to premature breakage.
Usage example: operation with wire wheel brush
Operation with wire cup brush
Optional accessory
NOTICE: Avoid applying too much pressure which causes over bending of wires when using the wire cup brush. It may lead to premature breakage.
Usage example: operation with wire cup brush
MAINTENANCE
NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
Air vent cleaning
The tool and its air vents have to be kept clean. Regularly clean the tool’s air vents or whenever the vents start to become obstructed.
OPTIONAL ACCESSORIES
If you decide to use your Makita grinder with approved accessories which you purchase from your Makita distributor or factory service center, be sure to obtain and use all necessary fasteners and guards as recommended in this manual. Your failure to do so could result in personal injury to you and others.
If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
1 |
Grip 36 |
2 |
Wheel Guard (for grinding, sanding and brushing) |
3 |
Wheel Guard (for cut-off wheel) |
4 |
Depressed center wheel / Flap disc |
5 |
Wire wheel brush |
6 |
Wire cup brush |
7 |
Abrasive cut-off wheel / Diamond wheel |
NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.
MAKITA LIMITED WARRANTY
Please refer to the annexed warranty sheet for the most current warranty terms applicable to this product. If annexed warranty sheet is not available, refer to the warranty details set forth at below website for your respective country.
United States of America: www.makitatools.comCanada: www.makita.caOther countries: www.makita.com
< USA only >
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:• lead from lead-based paints,• crystalline silica from bricks and cement and other masonry products, and• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Makita Corporation
3-11-8, Sumiyoshi-cho,Anjo, Aichi 446-8502 Japan
885825-948GA4570-1EN, FRCA, ESMX20200731
References
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