NEXGRILL Fortress 2 Burner Cast Aluminum Table Top Gas Grill Owner’s Manual

Table of Contents

Fortress™ 2 Burner Cast Aluminum Table Top Gas Grill Owner’s Manual

FOR OUTDOOR USE ONLY. NOT FOR COMMERCIAL USE.Model: 820-0062D

This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.
Read and follow all warnings and instructions before assembling and using the appliance.
Follow all warnings and instructions when using the appliance.
Keep this manual for future reference.

IMPORTANT SAFETY INFORMATION

DANGER: If you smell gas:

Shut off gas to the appliance.
Extinguish any open flame.
Open lid.
If odor continues, keep away from the appliance and immediately call your gas supplier or local fire department.

DANGER

Never operate this appliance unattended.
Never operate this appliance within 3.05 m (10 ft) of any structure, combustible material or other gas cylinder.
Never operate this appliance within 7.62 m (25 ft) of any flammable liquid.
This appliance is not intended for and should never be used as a heater.
If a fire should occur, keep away from the appliance and immediately call your fire department. Do not attempt to extinguish an oil or grease fire with water.

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN FIRE, EXPLOSION OR BURN HAZARD, WHICH COULD CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

Read the following instructions carefully before attempting to assemble, operate or install the product. Failure to follow these instructions may result in serious bodily injury and/or property damage. If you have questions regarding the product, please call our customer service department at+4562206336. 8 a.m.-5 p.m. PST Monday-Friday. You can also reach us by email at: [email protected]

Tabletop grill is for outdoor use only. Grill should be operated in a well-ventilated space. Never operate in an enclosed space, garage or building. Your grill is not intended to be installed in or on recreational vehicles and/or boats.
Heated liquids remain at scalding temperatures long after the cooking process. Do not touch the cooking appliance until liquids have cooled to 46.11 °C (115 °F) or lower.
Do not install or use grill within 91.44 cm (36 in) of combustible materials from back and sides of grill. Grill shall not be located under overhead surfaces (closed carport, garage, porch, patio) that can catch fire.
Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.
It is the responsibility of the assembler/owner to assemble, install and maintain gas grill. Do not let children and pets operate or play near your tabletop grill. Failure to follow these instructions could result in serious personal injury and/or property damage.
Always open lid before lighting grill. When grill is not in use, turn off (O) control knob on LP gas cylinder.
Carefully follow instructions in this manual for proper assembly and leak-testing of your grill. Do not use grill until leak checked. If leak is detected at any time, it must be stopped and corrected before using grill further.
Appliance area should be kept clear and free from combustible materials, gasoline, bottled gas in any form and other flammable vapours and liquids. Do not obstruct flow of combustion and ventilation air.
Never try to light grill with lid closed! Buildup of gases is very dangerous and could cause an explosion.
Keep any electrical cord or fuel supply hose away from heated surfaces.
LPG is a flammable gas and improper handling may result in explosion and/or fire and serious accident or injury.
This appliance will be hot during and after use. Use insulated oven mitts or gloves for protection from hot surfaces or splatter from cooking liquids.
Do not leave your grill unattended while in operation.
Do not use while under the influence of drugs or alcohol.
Do not store any spare LPG cylinder, full or empty, under or near your grill.
Appliance is not intended for commercial use or rental.
The cylinder must be disconnected when the appliance is not in use.

Always operate the grill on a tabletop, no higher than 81.28 cm (32 in).
Place the LPG tank on the ground adjacent to the tabletop and with a minimum clearance of 30.48 cm (12 in) and no further than 60.96 cm (24 in) from the grill. Failure to follow these instructions could cause the LPG tank to overheat and vent
LPG, which could ignite, causing serious personal injuries or property damage and/or a tripping hazard over the gas hose or LPG tank, pulling the grill off the tabletop, causing serious personal injuries or property damage.

OUTDOOR GRILL SAFETY

THE FUEL SYSTEM: Gas grills are used safely by millions of people when following simple safety precautions. The items in the fuel system are designed for operation with this grill. They must not be replaced with any other brand. (See parts list for replacement items.)

GAS BURNER: The gas burner is constructed of stainless steel and should not require maintenance other than inspection for insects/nests inside the air intake slots.

LP GAS REGULATOR CAUTION: The gas pressure regulator provided with this appliance must be used. This regulator is equipped with the required orifice and is set for the required outlet pressure for this appliance. This combination of orifice size and pressure regulation specifications provides the intended cooking performance.

FUEL SUPPLY HOSE: The hose-connected regulator provided with this appliance is 91.44 cm (3 ft) length. Keep the fuel hose away from any heated surface(s).

WARNING: LPG is a flammable gas. Improper handling may result in an explosion and/or fire and serious accident or injury. Your grill is designed to operate with LPG only and is equipped with the proper orifice for LPG.

CAUTION: Do not connect this grill with any gas supply other than LPG. LPG is heavier than air and settles in lower areas. Make certain adequate ventilation is available when using your grill. The gas cylinder may be stored outside in a well-ventilated area out of the reach of children when the grill is not in use.

PARTS LIST

PREPARATION

Before beginning assembly, installation or operation of product, make sure all parts are present and undamaged. Compare parts with package contents list and diagram above. If any part is missing or damaged, do not attempt to assemble, install or operate the product. Contact customer service for replacement parts.

READ ALL SAFETY WARNINGS, ASSEMBLY AND INSTALLATION INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE.

ASSEMBLY INSTRUCTIONS

QUESTIONS, PROBLEMS, MISSING PARTS? Before returning to your retailer, call our Customer Service Department at +4562206336 from 8 a.m. to 5 p.m. PST Monday-Friday. You can also reach us by email at: [email protected]

TOOLS NEEDED (NOT INCLUDED)

ASSEMBLY STEPS

CONNECTION INSTRUCTIONS

GAS HOOK-UP

Only the pressure regulator and hose assembly supplied with the grill should be used. Any replacement pressure regulator and hose assembly must be specified by the grill manufacturer. Any replacement pressure regulator and hose assembly should comply with EN 16129:2013 and the national regulation. The flexible hose used, with a length not exceeding 1.50 meters, should comply with EN 16436-1:2014. This grill is configured for liquefied petroleum gas. Do not use a natural gas supply.

Total gas consumption (per hour) with all burners set on “HIGH”:

EACH BURNER 1.75kW.

TOTAL 3.5kW.

WARNING:

NEVER ATTEMPT TO USE DAMAGED OR OBSTRUCTED EQUIPMENT. SEE YOUR LOCAL LIQUID LPG DEALER FOR REPAIR.

LEAKTEST

WARNING:

CHECK ALL GAS SUPPLY FITTINGS FOR LEAKS BEFORE EACH USE. DO NOT USE THE GRILL UNTIL ALL CONNECTIONS HAVE BEEN CHECKED AND DO NOT LEAK. DO NOT SMOKE WHILE LEAK-TESTING. NEVER LEAK-TEST WITH AN OPEN FLAME.

GENERAL

Although gas connections on the grill are leak-tested prior to shipment, a complete leak test must be performed at the installation site. Before each use, check all gas connections for leaks using the procedures listed below. If the smell of gas is detected at any time, you should immediately check the entire system for leaks.

BEFORE TESTING

Make sure all packing materials have been removed from the grill, including the burner tie-down straps.

STEP 1

CREATE THE SOAPY WATER

Prepare a 50/50 solution of water and ammonia-free dish detergent, to be applied using a spray bottle or brush.

STEP 2

CONNECTING THE LIQUID LPG CYLINDER

The cylinder valve should be in the CLOSED position. If not, turn the valve clockwise until it stops.

Make sure the burner valves are in the “OFF” (O) position. Inspect the valve connections, port and regulator assembly. Remove debris and inspect the hose for damage. When connecting the regulator assembly to the valve, use your hand to tighten the nut clockwise until it stops. Use of a wrench could damage the quick-coupling nut and result in a hazardous situation.

STEP 3

TO TEST

Make sure the burner valves are closed.
Turn the liquid LPG cylinder valve counterclockwise to open the valve.
Apply the soap solution to all gas fittings. Soap bubbles will appear where a leak is present.
If a leak is present, immediately turn the liquid LPG cylinder valve to the CLOSED position and tighten leaky fittings.
Turn the liquid LPG cylinder valve back to the OPEN position and recheck.
Should the gas continue to leak from any of the fittings, turn the liquid LPG cylinder valve to the CLOSED position and contact our Customer Service Department at +4562206336 8 a.m.-5p.m. PST Monday-Friday. Or email us at: [email protected].
If there is evidence of excessive abrasion or wear, or the hose is cut, it must be replaced prior to the outdoor cooking gas appliance being put into operation.

WARNING:

DO NOT STORE GRILL INDOORS UNLESS THE CYLINDER IS DISCONNECTED. DO NOT STORE CYLINDER IN A BUILDING, GARAGE, OR ANY OTHER ENCLOSED AREA, AND KEEP OUT OF REACH OF CHILDREN AT ALL TIMES.

INSTALLER FINAL CHECK

Maintain specified clearance of 91.44 cm (36 in) from combustible materials and construction.

All internal packaging has been removed.
The hose and regulator are properly connected to the liquid LPG cylinder.
The unit has been tested and is free of leaks.
The gas supply shutoff valve has been located.

WARNING:

DO NOT STORE SPARE LIQUID LPG CYLINDERS UNDER OR NEAR THIS APPLIANCE.
NEVER FILL THE CYLINDER BEYOND 80 PERCENT CAPACITY.
IF THE INFORMATION IN ITEMS 1 AND 2 IS NOT FOLLOWED EXACTLY, A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR.

OPERATING INSTRUCTIONS

THIS COOKING APPLIANCE IS FOR OUTDOOR USE ONLY AND SHALL NOT BE USED IN A BUILDING, GARAGE OR ANY OTHER ENCLOSED AREA.

PREPARING TO LIGHT YOUR GRILL

STEP 1

FIND A LEVEL SURFACE ON WHICH TO PLACE THE GRILL

MOVING INSTRUCTIONS

Caution: Never move the grill with burners lit.

Make sure control knob is in the “OFF” (O) position. Disconnect the LPG cylinder from the regulator.

Remove the regulator from the LPG tank. Be sure the grill has completely cooled for at least 30 minutes.

Close the lid. Use the side handles to carry the grill.

NOTE: It is best to leave the grease tray in place attached to the bottom of the grill; some grease may continue to drip from drain hole during transport.

STEP 2

CONNECT TO TANK.

LIGHTING YOUR GRILL

IMPORTANT – FIRST TIME USE:

It is important that the grill be lit and allowed to heat up for at least 15 minutes before any food is placed on the cooking grid. It is normal for some smoke to appear during the initial operation of the grill. After initial heating, the grill is ready for use. A cooking spray may be used on the cooking grids to allow easier clean up.

STEP 3

OPEN THE LID AND TURN KNOB TO IGNITE

If ignition does not occur within 3-5 seconds, turn the control knob “CLOSE.” Wait 5 minutes before attempting to re-light the grill. If the grill fails to ignite after the second attempt, call our Customer Service Department at +4562206336 8 a.m.-5 p.m. PST Monday-Friday. You can also reach us by email at: [email protected] for assistance.

With burner lit, gently close the lid and allow the grill to warm up for 10-15 minutes prior to use.

USING YOUR GRILL

Allow the grill to warm up with the lid closed for 5 minutes prior to cooking.
You may cook on the grill in any weather. If the temperature is extremely cold or hot, the cooking times will be slightly increased or decreased. Keep the grill out of excessive winds when operating.
The cooking times listed below are only suggestions. Cooking times vary depending on thickness of meats and the desired degree of preparation.

Steak – (T-Bone), thick cut, medium doneness: grill 10 minutes on each side on MED setting.

Chicken – (Quarters): grill 30 minutes per side on MED setting. Check for doneness.

Pork – (Ribs/chops): grill 10-20 minutes per side on MED setting. Check for doneness.

Fish – grill 20-30 minutes on LOW setting.

Turkey – (Breast): grill 10 minutes per 0.5 kg or per pound or until internal temperature reaches 76 °C (170 °F) on MED setting.

NOTE

Use 30 mbar regulator and its corresponding injector size for butane/propane under the category I3B/P(30).

Use 30 mbar regulator and its corresponding injector size for butane under the category I3+(28-30/37).

Use 37 mbar regulator and its corresponding injector size for propane under the category I3+(28-30/37).

Use 50 mbar regulator and its corresponding injector size for butane/propane under the category I3B/P(50).

Marking on the injectors indicate the injector sizes. For example, “0.66” means the injector size is 0.66 mm.

TURNING OFF YOUR GRILL

Turn knob to “OFF” (O) position.
Turn the LPG cylinder control knob to the CLOSED position.CAUTION: Do not attempt to re-light the grill without following all the lighting instructions.
Allow the grill body to cool at least 30 minutes before attempting to move or transport.

LIQUEFIED PETROLEUM GAS CYLINDER REQUIREMENTS

Only use cylinders with a minimum capacity of 5 kg and a maximum capacity of 15 kg. A tank of approximately 318 mm (12.5 in) in diameter by 580 mm (22.8 in) in height shall be the maximum size LPG cylinder which can be used.

A dented or rusty LPG cylinder may be hazardous and should be checked by your supplier. Never use a cylinder with a damaged valve. The LPG supply cylinder to be used must be constructed and marked in accordance with the specifications for LPG cylinders that adhere to national regulations for the country of use. The gas cylinder must have a shut-off valve terminating at the valve outlet. Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance. The cylinder system must be arranged for vapour withdrawal. The cylinder must include a collar to protect the cylinder valve. Manifold pressure: (operating) 27.9 cm (11 in) water column, (non-operating) 28.4 cm (11.2 in) water column.

The LPG cylinder must be fitted with an overfill protection device (OPD). Remove the plastic valve cover from the LPG cylinder. Make sure the grill gas hoses do not contact the grease pan or grill firebox when the LPG cylinder is placed into the cart.

CARE AND MAINTENANCE

THERE IS VERY LITTLE CARE AND MAINTENANCE NEEDED.

The tabletop grill is designed and made of materials that will last many years with normal use. Following these instructions will improve the longevity of the grill and quality of cooking. To ensure safe operation of your grill, the area of cooking should always be kept free of combustible materials of any type, such as gasoline or other flammable vapours or liquids.

OUTSIDE GRILL PARTS – This is cast aluminum and plastic. It can be cleaned easily with warm soapy water.

COOKING GRID AND GREASE TRAY – The cooking grids are made of coated cast iron. They should be scrubbed with a grill brush immediately after cooking, while the grill is still warm. The grease tray can be cleaned easily with warm soapy water. CAUTION: The grease tray must be kept clean and free of heavy buildup for the grill to perform properly and to eliminate flare-ups.

SPIDER WEB INSPECTION

NATURAL HAZARD • SPIDERS AND OTHER INSECTS

FACT: Sometimes spiders and other small insects climb into the burner tube. The spiders spin webs, build nests and lay eggs. The webs or nests can be very small, but they are very strong and can block the flow of gas, causing an unsafe situation. Clean burner prior to use after storing, at the beginning of grilling season or after a period of one month not being used.

WHEN TO LOOK FOR SPIDERS

You should inspect the burners at least twice a year or immediately after any of the following conditions occur:

Gas can be smelled in conjunction with burner flames appearing yellow.
The grill does not reach temperature.
The grill heats unevenly.
The burners make popping noises.

CLEANING

BURNERS – Extreme care should be taken when removing and replacing a burner. It must be correctly centred on the orifice before any attempt is made to relight the grill. Frequency of cleaning will depend on how often you use the grill. Failure to properly place the burner over the orifice could cause a fire to occur behind and beneath the valve panel, thereby damaging the grill and making it unsafe to operate. Before cleaning, make sure the gas supply is CLOSED and control knobs are in the CLOSED and ’’OFF” (O) position and the burners have cooled.

STEP 1

To remove the burners for cleaning:

Locate the burner screws at the rear of the firebox.
Remove the screws and lift the burners out of the firebox.
Remove ignitors from burners.

STEP 2

To clean the grill burners:

Clean the exterior of the burner with a wire brush. Use a metal scraper for stubborn stains or debris.
Clear clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break off and clog the port.
Check and clean burners / venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath, and behind the main control panel.

STEP 3

To reinstall the burners:

Assemble ignitors to the burners.
Insert the burners onto the main burner gas valves.
Make sure the orifice tip (A) is inside the burner venturi (B).
Align the burner screws holes with the firebox holes, insert screws and tighten.

FIREBOX

Use warm soapy water to clean this area. Do not allow grease to build up.

DRAIN HOLE

The drain hole must be kept clear of grease and food particles to allow drippings to drain properly into the grease tray. This must be done to maintain proper operation of your grill.

This grill, like all equipment, will look better and last longer if kept out of the weather when not in use.

STORAGE

CAUTION: Do not store LPG cylinders in enclosed areas. When using a cover or moving the grill, always wait until the grill has cooled for at least 30 minutes.

Do not obstruct the flow of combustion and ventilation air.
A clogged tube can lead to a fire beneath the appliance.

This unit must be kept in an area free from combustible materials, gasoline and other flammable vapors and liquids. Make sure all openings into the grill body are free of blockages or debris and there are no objects or materials blocking the flow of combustion or ventilation. Make sure the legs are in the up position when using the grill. Check burner air inlet openings (behind the inlet guard on the right end of the grill body) for insect nests or blockages. Make sure the slots in the burner tube are clear.

When the grill is not in use, turn the control knobs to the “OFF” (O) position and remove the LPG cylinder from the regulator. If stored indoors, detach and leave LPG cylinder outdoors. LPG cylinders must be stored out of reach of children.