PROCOM PCTT15 Infrared Tank Top Heater Owner’s Manual

Two burner Tank Top shown

INFRA-RED TANK TOP HEATEROWNER’S MANUALSINGLE BURNER MODEL PCTT1510,000-15,000 BTUDUAL BURNER MODEL PCTT3010,000-30,000 BTU

FOR YOUR SAFETYIf you smell gas:

  1.  Shut off gas to appliance.
  2. Extinguish any open flame.Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

DANGERCARBON MONOXIDE HAZARDThis appliance can produce carbon monoxide which has no odor. Using it in an enclosed space can kill you.Never use this appliance in an enclosed space such as a camper, tent, car, or home.

Questions, problems, missing parts?Before returning to your retailer, call our customer service department at1-866-573-0674, 8:00 am – 4:30 pm CST, Monday through Friday oremail [email protected]

IMPORTANT: Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.

GENERAL HAZARD WARNING:Failure to comply with the precautions and instructions provided with this heater, can result in death, serious bodily injury, and property loss or damage from hazards of fire, explosion, burn, asphyxiation, carbon monoxide poisoning, and/or electrical shock.Only persons who can understand and follow the instructions should use or service this heater. If you need assistance or heater information such as an instructions manual, labels, etc. contact the manufacturer.

WARNING:Fire, burn, inhalation, and explosion hazard. Keep solid combustibles, such as building materials, paper, or cardboard, a safe distance away from the heater as recommended by the instructions. Never use the heater in spaces that do or may contain volatile or airborne combustibles, or products such as gasoline, solvents, paint thinner, dust particles, or unknown chemicals.

SPECIFICATIONS

PCTT15 PCTT30
Rating 10,000 – 15,000 Btu/hr(3.0 – 4.4 kW) 10,000 – 30,000 Btu/hr(3.0 – 8.8 kW)
Type of Gas Propane/LP Only
Ignition Match Light
Gas Supply Pressureto regulator Max – Tank Pressure
Min – 20 psi (1.37 bar)
Manifold Pressure 9 – 17 psi (0.62 bar – 1.17 bar)
Minimum Ambient Temperature Rating 0° F (-17.8° C)
Fuel Consumption per 20 lb. Cylinder 36 Hours 18 Hours

SAFETY

WARNING:This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects, or other reproductive harm.

WARNING:Not for home or recreational vehicle use.

The heater is designed and approved for use as a construction heater in accordance with Standard ANSI Z83.7 • CSA 2.14. Check with your local fire safety authority if you have questions about applications.Other standards govern the use of fuel gases and heat-producing products in specific applications. Your local authority can advise you about these. The intended use of this heater is the temporary heating of buildings or structures under construction, alteration, or repair.

ASPHYXIATION HAZARD

  • Do not use this heater for heating human living quarters.
  • Do not use in unventilated areas.
  • The flow of combustion and ventilation air must not be obstructed.
  • Proper ventilation air must be provided to support the combustion air requirements of the heater being used.
  • Refer to the specification section of the heater’s manual, heater data plate, or contact ProCom Heating, Inc. to determine combustion air ventilation requirements of the heater.
  • Lack of proper ventilation air will lead to improper combustion.
  • Improper combustion can lead to carbon monoxide poisoning leading to serious injury or death. Symptom of carbon monoxide poisoning can include headaches dizziness and difficulty in breathing.
  1. Keep children and animals away from heater.
  2. Never operate heater while sleeping or unattended.
  3. Check the heater thoroughly for damage. Do not operate a damaged heater.
  4. Do not modify the heater or operate a heater which has been modified from its original condition.
  5. Use only propane/LP gas.
  6. Use only vapor withdrawal propane/LP supply. If there is any question about vapor withdrawal, ask your propane/LP dealer.
  7. For indoor use only. Adequate ventilation must be provided. Provide minimum openings of 1 sq ft (0.093 m²) near the floor and 1 sq ft. (0.093 m²) near the ceiling.Do not use inside house, camper, tent, vehicle, or any type of unvented or enclosed area.
  8. Do not use heater in basement or below ground level.
  9. Before connecting heater to the propane/LP tank, make sure the heater regulator knob is in the OFF position. Always connect and light heater in areas free of open flames.
  10. Mount the propane/LP cylinders vertically (shutoff valve up). Secure them from falling or being knocked over and protect them from damage.
  11. IMPORTANT: Use only hose and regulator assembly provided with the dual burner tank top heater. Inspect hose assembly before each use. If there is excessive abrasion or wear, or hose is cut, replace with hose assembly listed on parts list before using heater. Hose and regulator must be protected from damage.
  12. The heater burner must be at least 2 ft. (0.61 m) above the floor. Always attach to propane/LP tank in an upright position. Never operate a heater on its side or attach to propane/LP tank in a horizontal position. This could lead to dangerous flare-ups or fire. Do not direct heat toward propane/LP cylinders within 20 ft (6 m).
  13. Maintain minimum clearance from normal combustible materials (like paper) as follows:
    Sides and Top 3 ft. (0.91 m)
    Front 6 ft. (1.8 m)
    Floor to Bottom of Burner 2 ft. (0.6 m)

    Locate 10 ft. (3 m) from canvas or plastic tarpaulins or similar coverings and secure them to prevent flapping or movement due to wind action.

  14. The appliance area be kept clear and free from combustible materials, gasoline and other flammable vapors and liquids.
  15. If at any time gas odor is detected, IMMEDIATELY DISCONTINUE operation until the source of gas has been located and corrected.
  16. Install the heater such that it is not directly exposed to water spray, rain, dripping water and/or wind.
  17. Position heater properly before use. Operate only on a stable, level surface.
  18. Due to the high surface and exhaust temperatures, adults and children must observe clearances to avoid burns or clothing ignition.
  19. Do not move, handle or service while hot or burning. Do not attach or remove a hot or operating heater from the propane/LP tank.
  20. Before each use, check heater for leaks. Never use an open flame to check for leaks. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks.
  21. Keep all connections and fittings clean. Make sure propane/LP tank valve is clean. Check “O” ring on heater inlet fuel valve connector for damage before each use. Replace if worn or damaged.
  22. Use only in accordance with local codes or, in the absence of local codes, with the Standard for the Storage and Handling of Liquefied Petroleum Gases ANSI/NFPA 58 and CSA B149.1, Natural Gas and Propane Installation Code.

ASSEMBLY

  1. Inspect heater components for possible shipping damage. If any is found, immediately notify dealer. Check to make sure that all components are included with your heater (see pages 8 and 9).
  2. For 15,000 BTU Models Remove wing nut attaching regulator assembly to the burner. Use wing nut and washers to attach tank bracket to the burner assembly as shown in Figure 1.

Figure 1 – Attaching Single Burner Assembly to Tank Bracket

 

3. For 30,000 BTU Models Using 2 screws from hardware package, attach tank bracket to the burner assembly as shown in Figure 2.

Figure 2 – Attaching Double Burner Assembly to Tank Bracket

OPERATION

  1. Check heater for damage. If heater is damaged, promptly inform dealer where you bought heater.
  2. Follow all of the safety and operating precautions.
  3. Check the “O” ring on the POL before each use. Replace “O” ring if there is any sign of wear or damage.
  4. Make sure heater regulator knob is in the OFF position.
  5. 30,000 Btu Models Only Attach the heater to the guard on the propane/LP cylinder as shown in Figure 3. Tighten knob on tank bracket to secure heater.
  6. For All Models Connect regulator to propane/LP cylinder by rotating nut counterclockwise into the propane/LP cylinder valve outlet and securely tighten with a wrench.

OPERATION

WARNING: Attach heater in upright position. Never attach heater in a horizontal position. This could lead to dangerous flare-ups or fire.For use with 20, 40, 60 or 100 lb. propane cylinder (bottle).7. Securely tighten all gas connections.8. Open the cylinder’s gas valve and check all connections for leaks. Apply a noncorrosive leak detection fluid to gas joints.Bubbles forming show a leak that must be corrected. DO NOT USE A FLAME.

TO START HEATER

WARNING: When lighting the heater DO NOT look over top of heater (reflector). Stand to the side of the heater during ignition. Do not stand or have any part of your body in front of the heater. WARNING: MAKE SURE THERE IS NO OPEN FLAME IN THE AREA. Fully open the valve on the propane/LP cylinder.

Read all lighting instructions before attempting to ignite heater. 1. Turn the heater regulator knob counterclockwise to the HI position. 2. Place a lit match near the face of the heating element (mesh screen) of the burner you are lighting, using the hole located on the side of the reflector. See Figure 4. CAUTION: Do not light at the orifice.3. Press button on safety valve admitting gas to burner (see Figure 4). WARNING: Do not press valve button before inserting match.

4. When the gas on the face of mesh screen lights, continue to hold valve button pressed for 30 seconds, then release.5. If flame goes out, wait 5 minutes and repeat lighting procedure.6 heat setting combinations:

Burner #1 Burner #2
LOW OFF
MED  OFF
 HI  OFF
LOW LOW
MED  MED
 HI  HI

Figure 4 – Lighting Heater With a Match

TO STOP HEATER

  1. Securely close valve on propane/LP cylinder.
  2. Turn heater regulator knob to the OFF position. Wait 15 minutes for heater to cool down before handling heater.
  3. Always remove heater from propane/LP tank after each use. Do not store heater while attached to propane/LP tank. Remove heater from propane/LP tank by turning fuel connector nut clockwise. Always store propane/LP tank outdoors. Never store propane/LP tank in an enclosed area.

TO RESTART HEATER

  1. Securely close valve on propane/LP cylinder.
  2. Wait 5 minutes.
  3. Restart following To Start Heater procedure, page5.

MAINTENANCE AND STORAGE

  1. Inspect heater before each use. Check connections for leaks. Apply a noncorrosive leak detection fluid to connections. Bubbles forming show a leak that must be corrected. Correct all leaks at once. Have heater inspected at least annually by a qualified service person.
  2. Before each use, check the soft “O” ring seat at the bullnose of the POL fitting. If “O” ring is cut, scuffed, or otherwise damaged, replace it.
  3. Inspect hose/regulator assembly before each use. If hose is highly worn or cut, replace. Use only a replacement hose specified on page 9.
  4. Turn off gas at propane/LP gas supply cylinder when heater is not in use.
  5. When heater is to be stored, connection between propane/LP gas supply cylinder and heater must be disconnected and cylinder removed from heater and stored out of doors and in accordance with Chapter 5 of the standard for Storage and Handling of Liquefied Petroleum Gases ANSI/NFPA 58.
  6. Use compressed air to gently blow out any dirt or debris from burner tube.

SERVICING

A hazardous condition may result if a heater is used that has been modified or is not functioning properly. When the heater is working properly:

  • Emitter screen is glowing bright orange-red.
  • There are no flames above burner.
  • Flame is burning on surface of screen and not inside burner (flashback).
  • There is no strong disagreeable odor, eye burning or other physical discomfort.
  • There is no smoke or soot internal or external to heater.
  • There are no unplanned or unexplained shut downs of heater.

The parts lists and exploded view show heater as it was constructed. Do not use a heater which is different from that shown. In this regard, use only the hose, regulator and cylinder connection fitting (called a POL fitting) supplied with heater. IMPORTANT: For this heater, regulator must be set as shown in Specifications, page 3. If there is any uncertainty about regulator setting, have it checked.

REPLACEMENT PARTS

Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.

PARTS UNDER WARRANTY

Contact authorized dealers of this product. If they can’t supply original replacement parts, call Customer Service toll free at 1-866-573-0674 for referral information. When calling Customer Service or your dealer, have ready:

  • Your name
  • Your address
  • Model and serial number of your heater
  • How heater was malfunctioning
  • Type of gas supply and Propane/LP tank size
  • Purchase date Usually, we will ask you to return the defective part to the factory

PARTS NOT UNDER WARRANTY

Contact authorized dealers of this product. If they can’t supply original replacement part(s) call Customer Service toll free at 1-866-573-0674 for referral information.

When calling Customer Service have ready:

  • Model number of your heater
  • The replacement part number

PARTS

MODEL PCTT15

MODEL PCTT30

 

MODELS PCTT15 AND PCTT30This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 7 of this manual.

ITEM PCTT15 PCTT30 DESCRIPTION

QTY
1 160210-01 160210-01 Burner Head Assembly 1-2
2 160211-01 160211-01 Front Guard 1-2
3 160212-01 160212-01 Rear Guard 1-2
4 160225-01 160225-01 Thermocouple Shield 1
5 160224-01 160224-01 Thermocouple 1
6 160217-01 160217-01 Tip Switch 1-2
7 160218-01 160218-01 Tip Switch Screw 2-4
8 160215-01 ————— Regulator/Injector Assembly 1
———— 160244-01 Regulator/Hose Assembly 1
9 160241-01 160241-01 Flat Washer 1-2
10 160240-01 160240-01 Curved Washer 1-2
11 160216-01 160237-01 Tank Bracket 1
12 160213-01 160213-01 Wing Nut 1
13 ———– 160238-01 Knob 1
14 ——— 160243-01 Valve/Tube Assembly 1
PARTS AVAILABLE – NOT SHOWN
160222-01 ————– Instruction Hang Tag (Eng/French) 1
————– 160233-01 Instruction Hang Tag (Eng/French) 1
160222-02 ————– Instruction Hang Tag (Spanish) 1
—————- 160233-02 Instruction Hang Tag (Spanish) 1
160239-01 Hardware Package 1

TECHNICAL SERVICE

You may have further questions about installation, operation, or troubleshooting. If so, contact ProCom Heating, Inc. at 1-866-573-0674.When calling, please have your model and serial numbers of your heater ready.

WARRANTY

KEEP THIS WARRANTY

Model _______________________________Serial No. ____________________________Date Purchased _______________________Keep receipt for warranty verification.

REGISTER YOUR PRODUCT AT WWW.USAPROCOM.COM IMPORTANT:We urge you to register your product within 10 days of date of installation, complete with entire serial number which can be found on the rating plate. Please fill out the warranty information above for your personal records. Retain this manual for future reference.Always specify model and serial numbers when communicating with customer service. We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We make no other warranty, expressed or implied.

LIMITED WARRANTY

ProCom Heating, Inc. warrants this product to be free from defects in materials and components for ONE (1) year from the date of first purchase, provided that the product has been properly installed by a qualified installer in accordance with all local codes and instructions furnished with the unit, operated and maintained in accordance with all applicable instructions. To make a claim under this warranty, the Bill of Sale or cancelled check must be presented.

RESPONSIBILITY OF OWNER

This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this heater to proper operating condition. Warranty part(s) MUST be obtained through ProCom Heating, Inc. who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The heater MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit.

WHAT IS NOT COVERED

This warranty does not apply to parts that are not in original condition because of normal wear and tear or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other costs related to repairing a defective heater will be the responsibility of the owner.

TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT, THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES. INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO TWO (2) YEARS ON ALL COMPONENTS FROM THE DATE OF FIRST PURCHASE. PROCOM HEATING, INC.’S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND PROCOM HEATING, INC. SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT. INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of accidental or consequential damages, the above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.This warranty gives you specific legal right, and you may also have other rights that vary from state to state.

ProCom Heating, Inc.Bowling Green, KY 42101www.usaprocom.com1-866-573-0674

References

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