ULINE 3-4 Step Rolling Safety Ladders Installation Guide

ULINE 3-4 Step Rolling Safety Ladders

TOOLS NEEDED

PARTS

ASSEMBLY

WARNING:Assembly of these types of ladders can be inherently dangerous. Please take all precautions necessary during the assembly process. Always use a separate ladder to finish assembly in high places. Never climb a ladder that is not completely assembled. Do not assemble or use a ladder with missing or damaged parts. Use proper lifting mechanics when assembling a ladder. Watch for overhead electrical hazards and obstructions.

STEP 1: BACK PANEL ASSEMBLY

NOTE: DO NOT tighten bolts until instructed to.

1. Place the ladder stile (D) on the floor. Be sure to assemble on a protective surface so the finish does not get damaged.
2. Bolt back panel (F) to the inside of lugs 1 with (2) 3 ⁄8-16 x 1¼” hex head cap screws and self-locking nuts. (See Figure 1)

STEP 2: ASSEMBLY OF BOTTOM BARS

1. Bolt bottom bar (G) to the inside of lugs 2 with (2) 3⁄8-16 x 1¼” hex head cap screws and self-locking nuts. (See Figure 1)
2. Bolt other end of bottom bar (G) to the inside of lugs 3. (See Figure 1)
3. Repeat on opposite side with other bottom bar.
4. If rubber tips have not been installed prior to shipping, slip rubber tips onto the ends of the legs.

NOTE: Brake housing must be on the inside of the bottom bars (G) with the large opening facing away from the stile. (See Figure 1)

STEP 3: DIAGONAL BRACE ASSEMBLY

NOTE: Used only on 30″ deep top step ladders.

1. Using 3⁄8-16 x 1¼” hex head cap screws, locate diagonal brace (I) on the inside of lugs 2 and lugs 4. (See Figure 1)
2. Start (2) self-locking nuts onto screws.
3. Repeat on other side.

WARNING: Never climb a ladder that is not completely assembled.

STEP 4: INSTALL HANDRAILS

NOTE: Do not tighten bolts until instructed to.

1. Install side handrail (A) into the rear stile tubes. Use the rubber mallet as needed for mating parts. (See Figure 2, Step 1)
2. Detach handrail brackets that are shipped attached to the handrail.
3. Clamp side handrail to outside of stile tubes using detached handrail brackets and 3⁄8-16 x 2″ hex head cap screws, gray bushings and self-locking nuts. (See Figure 2, Step 2)
4. Repeat step 4 with handrail (B).

STEP 5: INSTALL HANDRAIL EXTENSION PANELS

1. Install handrail extension panels (E) into support tubes located on the side of the deep top. Use the rubber mallet as needed for mating parts. (See Figure 2, Step 3)
2. Clamp the handrail extension panels to the side handrails using handrail extension clamps and 3⁄8-16 x 2″ hex head cap screws and self-locking nuts. (See Figure 2, Step 4)

STEP 6: INSTALL REAR HANDRAIL BAR

1. Detach rear handrail bar (C) from the handrail or extension panel.
2. Insert notched bushing into each end of rear handrail bar (C).
3. Position rear handrail bar between mounting holes on handrail extension panels (E). (See Figure 2, Step 5)
4. Attach using (2) 1/4-20 x 2¾” hex head cap screws.

NOTE: You may tighten all handrail bolts.

STEP 7: LEVEL LADDER

1. Stand ladder upright on a level surface.
2. Weight ladder to compress casters, making sure ladder rests level on all four legs.
3. When all steps are level, tighten all installed bolts.

NOTE: Do not proceed until ladder is stable.