ULINE Battery Operated Lift Table Instructions

ULINE Battery Operated Lift Table

TECHNICAL INFORMATION

SPECIFICATIONS

H-3768
Weight Capacity 1,650 lbs.
Max. Table Height 38 3⁄4″
Min. Table Height 16 3⁄4″
Table/Platform Size 39 1⁄4 x 20 x 2″
Caster Wheel Dimensions 6  x 2″
Overall Length 53″
Height Of Handle From The Ground 37″
Lift Range 22″
Lifting Cycle (Fully Charged) 100 lifts
Lifting Motor 1 HP
Operating Voltage 24V
Battery Capacity 30Ah

SAFETY GUIDELINES

WARNING! Do not operate this lift table unless you have been trained to use it, authorized to do so and have checked that it is in good condition. The operator should read all of the warning signs and instructions here and on the lift table before using it.

  1. Do not repair the lift table without professional training and authorization.
  2. The lift table should only be moved with the height of the table in the lowest position.
  3. DO NOT overload the lift table and always operate it within the rated load. Overloading may cause damage to the lift table and the operator.
  4. DO NOT stand or sit on the lift table to work.
  5. DO NOT put hands or feet under the table when lowering.
  6. Apply the brakes while loading to prevent the lift table from moving.
  7. The load must be evenly distributed across the whole table.
  8. DO NOT load with loose or unstable materials.
  9. DO NOT leave the lift table loaded for extended periods of time.
  10. The lift table should only be used on flat solid surfaces.
  11. When maintaining and repairing the lift table, wear gloves and safety shoes. The safety stand bar should be used to support the lift mechanism in order to prevent table from falling. There should not be a load on table while maintaining and repairing the lift table.
  12. The table is intended to be used for indoor applications with ambient temperatures between 41° – 104° F (5° – 40°C).
  13. This lift table is not water-resistant and should only be used in dry conditions.

OPERATION

ROUTINE CHECKLIST BEFORE STARTUP
  • Check for any defect (especially on the wheels or pump).
  • Check if battery is fixed firmly and cable connected properly.
  • In case of any failure or fault, stop using the lift table until it can be properly repaired.

STARTUP OF LIFT TABLE

  • Rotate and turn off the emergency shutoff switch.
  • Insert key into electric lock switch and turn right to position “I”.
  • Battery capacity meter should indicate the current capacity.
OPERATION OF THE LIFT TABLE

  1. RAISE Button
  2. LOWER Button

LIFTING OF THE LIFT TABLE

  • Press the “RAISE” button to raise the table to required height.

LOWERING OF THE LIFT TABLE

  • Press the “LOWER” button to lower the table to required height.

EMERGENCY SHUTOFF SWITCH

  • All electric control functions are cut off when the emergency shutoff switch is pressed.

PARTS LIST

  1. Loading Platform
  2. Lift Mechanism
  3. Hydraulic Cylinder
  4. Swivel Caster
  5. Rigid Caster
  6. Motor Case
  7. Brake
  8. Battery
  9. Charger
  10. Battery Capacity Meter
  11. Emergency Shutoff Switch
  12. Key Switch
  13. Charging Indicator
  14. Safety Stand Bar
  15. Handle

MAINTENANCE

MAINTENANCE AND CHARGE OF BATTERY
  1. A Rechargeable Gel battery is used in this lift table.
  2. The H-3768 lift tables are equipped with a specific charger to charge the battery. The charger can be plugged into a standard 110 volt outlet.CAUTION! Before connecting the charger to the socket, make sure the emergency shutoff switch and key switch are in the OFF position. Please charge the battery in a dry, well-ventilated area and away from any source of fire. If the lift table is not in use, battery charges should be performed no less than once every six months.
  3. The battery of the lift table should be charged fully and regularly. When the battery reaches 20%, please charge the battery immediately.
  4. The charger will adjust the current according to residual capacity of the battery automatically, which ensures the battery is charged correctly. After charging the battery, the charger indicates full capacity and stops automatically. Charging generally lasts 7-9 hours.
BATTERY INDICATOR
  1. BATTERY CAPACITY METER – The charge status of battery is indicated on battery capacity meter. With consumption of battery capacity, the gauge will descend downwards from the top.
  2. The lift table will automatically cut off lifting functions when the battery reaches 20%.

PREPARATION OF LIFT TABLE FOR REPAIR OR MAINTENANCE

Take all necessary safety measures to avoid a possible accident during the course of repair and maintenance:

  1. Park the lift table safely.
  2. Press emergency shutoff switch and disconnect the battery.
  3. Apply the brake.
  4. Lower the safety stand bar.

INSPECTION OF HYDRAULIC OIL CAPACITY

  1. Make sure the table is in the fully lowered position.
  2. Remove the four screws (1). (See Figure 4)
  3. Open the cover (2). (See Figure 4)
  4. Check the capacity of hydraulic oil in oil tank.

INSPECTION OF ELECTRIC FUSE

  1. Remove the four screws (1).
  2. Open the cover (2).
  3. Check if the fuse is intact. Replace if necessary.

USING THE LIFT TABLE AFTER MAINTENANCE

Finish the following operation before use of lift table:

  1. Clean the lift table.
  2. Check the brakes.
  3. Check the emergency shutoff switch.

It is very important to conduct routine maintenance and upkeep to prolong the service life and safety of the lift table. Please check the lift table before operation accordingly:

  1. Lubricate the roller rails with grease (monthly).
  2. Lubricate all pivoting points and axles (every 6 months).
  3. Check the hydraulic oil (every 12 months).

NOTE: Total oil capacity is 2.5L. If the lift table needs more oil, use ISO-VG46 or equivalent.

TROUBLESHOOTING

OPERATING ISSUE

CAUSES

RECOMMENDATIONS
The lift motor does not run.
  1. Battery cord is disconnected.
  2. Battery charge is insufficient.
  3. The fuse has been triggered.
  1. Connect the battery cord.
  2. Charge the battery.
  3. Check the fuse.
The table will not raise.
  1. Low hydraulic oil.
  2. Faulty hydraulic pump.
  1. Add oil.
  2. Replace hydraulic pump.
Table lowers without pushing the down button.
  1. Oil leaking from the lowering valve.
  2. Oil leaking from hydraulic circuit.
  1. Replace lowering valve.
  2. Check hydraulic circuit and repair.
Oil leaking from the cylinder. Seals are worn out or damaged. Replace the seals.
Oil leakage from the air inlet. Excessive oil in the reservoir. Drain the oil to the correct level.
Battery will not charge. Battery is worn out. Replace battery.
Charger flashing to show error.
  1. Charger is not connected.
  2. Batteries are not connected properly.
  1. Check all connections.
  2. Check all battery connections.

1-800-295-5510uline.com

[xyz-ips snippet=”download-snippet”]

Posted

in

by

admin

Tags:

, ,